Introducing our premium-grade High Nickel Tungsten Carbide Roll, featuring an impressive hardness range of 70-83 HSD and accommodating a maximum barrel length of 1.2 meters. This roll is an exemplary choice for those seeking versatility with options in High, Medium, and Low Nickel content, designed specifically for superior performance in precision casting and milling applications.
Tungsten Carbide Rolls
Rolls are pivotal in the rolling mill industry, serving as the primary components that facilitate the continuous plastic deformation of metal. Each roll is a sophisticated assembly comprising three integral parts: the roller body, roller neck, and shaft head. The roller body is the central cylindrical or grooved structure actively engaged in the metal rolling process. It is expertly engineered for optimal smoothness and precision. The roller neck, housed within the bearing, is responsible for transmitting the rolling forces to the mill frame, a task achieved through a meticulously designed bearing seat and pressing device. At the transmission end, the shaft head forges a robust connection with the gear seat via a connecting shaft, efficiently channeling the motor's rotational torque to drive the roller effectively.
In the realm of steel rolling production, rolls are the indispensable workhorses, essential for inducing the plastic deformation of metal billets. Their principal mission is to exert adequate pressure, consequently altering the billet's form and dimensions. Throughout the rolling operation, the roller and the rolled material interact through friction and pressure, guiding the material seamlessly through the roller gap. This process skillfully transforms raw billets into finely finished products, achieving enhanced precision and uniformity.
Given the high-stress environment, rolls inevitably experience wear and tear, necessitating regular maintenance and inspections. Maintenance routines encompass thorough cleaning and detailed surface inspections of the roller, promptly addressing any damage. This proactive approach ensures the roll's reliable operation and prolongs its lifespan, thereby maintaining seamless production processes.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing techniques and top-tier materials, our roller exhibits outstanding wear resistance. It effectively withstands the rigorous abrasion caused by rolled materials, substantially reducing production expenses and enhancing operational efficiency.
HIGH STRENGTH AND TOUGHNESS
Engineered for robustness, this roller boasts exceptional strength and remarkable toughness. It is adept at handling the immense pressures and impact loads typical of the rolling process, ensuring unwavering stability and paramount safety during operation.
HIGH-PRECISION PROCESSING
Our roller is the epitome of high-precision engineering, characterized by minimal dimensional and shape deviations. This precision enables meticulous control over the geometric size and shape of the rolled material, elevating product quality consistency to new heights.
GOOD THERMAL STABILITY
With remarkable thermal stability, our roller resists deformation and cracking under high-temperature conditions synonymous with rolling operations. It consistently delivers stable performance, even in the most demanding thermal environments.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.