Tungsten Carbide Mill Roll
Mill rolls are the pivotal working components and tools within the rolling mill, responsible for inducing continuous plastic deformation in metals. Comprised of three main elements: roller body, roller neck, and shaft head, each plays an integral role. The roller body, the central portion, engages directly in the metal rolling process, featuring either a smooth cylindrical surface or a grooved design. The roller neck is secured within the bearing, channeling the rolling force to the frame via the bearing seat and pressing device. Meanwhile, the transmission end shaft head connects to the gear seat through a connecting shaft, conveying the motor's torque to the roller with precision.
Indispensable in steel rolling production, mill rolls serve a critical function: applying pressure to plastically deform metal billets, thereby altering their shape and dimensions. Throughout the rolling process, friction and pressure arise between the roller and the material being rolled, enabling the material to traverse the roller gap under the roller's drive. This process transforms billets into refined finished products with precision and expertise.
Throughout their service, mill rolls are subjected to wear and potential damage, necessitating regular maintenance and inspection. Comprehensive maintenance involves thorough cleaning and meticulous inspection of the roller surface, allowing for prompt detection and repair of any damage. This proactive approach is essential to ensure the seamless and uninterrupted operation of the mill rolls.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted utilizing cutting-edge manufacturing techniques and superior materials, the mill roller boasts exceptional wear resistance. This advanced design effectively combats material wear during rolling, thereby significantly reducing production costs and enhancing operational efficiency.
HIGH STRENGTH AND TOUGHNESS
Engineered for exceptional strength and remarkable toughness, the mill roller is designed to endure the immense pressures and impact loads encountered during rolling. This robust construction ensures the rolling process remains stable and safe, offering peace of mind to operators.
HIGH-PRECISION PROCESSING
Featuring outstanding processing precision with minimal size and shape deviations, the mill roller precisely governs the geometric dimensions and shape of the rolled material. This control enhances product quality consistency, ensuring high standards are consistently met.
GOOD THERMAL STABILITY
Designed with superior thermal stability, the mill roller excels in high-temperature rolling scenarios. It resists thermal deformation and cracking, ensuring stable rolling performance even under intense conditions, upholding efficiency and reliability.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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