High Nickel Mill Roll with Superior Tungsten Carbide Composition

• Customization: Available
• Condition: New
• Certification: CE, RoHS, GS, ISO9001
• Model NO.: High Nickel Tungsten Carbide Mill Roll
• Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
• Customized: Customized
• Material: Alloy
• Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
• Product Name: High Nickel Tungsten Carbide Mill Roll
• Keywords: Tungsten Carbide Mill Roll
• Type: Casting Parts
• Size: Customized
• Lettering: Customized
• Barrel Length: Max 1.2 Meters
• Single Weight: Max 10 Tons/PC
• Hardness of Barrel: 70-83 Hsd
• Hardness of Neck: 32-45 Hsd
• Tensile Strength: Greater Than or Equal to 350 MPa
• Production Format: Casting and Forging
• Feature: Stable and Wear-Resistant
• MOQ: Low MOQ
• Sample: Accept
• OEM & ODM Custom: Accept
• Transport Package: Standard Packaging or Customized
• Specification: Standard specifications or customized
• Origin: Fujian, China
• Production Capacity: 50000pieces/Year

Product Description

Product Description

Tungsten Carbide Mill Roll

Mill rolls are the essential heart of any rolling mill, serving as the primary tools that shape metal through continuous plastic deformation. Each mill roll is meticulously crafted from three crucial components: the roller body, roller neck, and shaft head. The roller body, the core of the roller, engages directly in rolling metal with its impeccably smooth or delicately grooved surface. Ensuring perfect alignment, the roller neck is securely positioned within the bearing, channeling the immense rolling force directly to the frame through the bearing seat and a precision-engineered pressing device. Completing this intricate system, the shaft head at the transmission end seamlessly connects to the gear seat via a connecting shaft, delivering the motor's powerful rotational torque effortlessly to the roller.

Mill rolls are indispensable for steel rolling production, acting as the pivotal component that plastically deforms metal billets with precision and power. Their primary function is to mold and reshape the billets by exerting controlled pressure, transforming their contours and dimensions to meet exacting specifications. This process generates necessary friction and pressure between the roller and the material, propelling the billet through the expertly calibrated roller gap under the roller's drive, achieving a flawless metamorphosis from raw billet to polished finished product.

Given the demanding nature of their role, mill rolls are subject to wear and potential damage during operation, necessitating regular and meticulous maintenance and inspection. This crucial upkeep includes thorough cleaning and detailed examination of the roller's surface, as well as prompt identification and repair of any damage. Such maintenance ensures the roller's uninterrupted performance and reliability, safeguarding the rolling process's integrity.

Product Parameters

SPECIFICATION
Product Name	High Nickel Tungsten Carbide Mill Roll
Keywords	Tungsten Carbide Mill Roll
Type	Casting Parts
Size	Customized
Lettering	Customized
Barrel Length	Max 1.2 Meters
Single Weight	Max 10 Tons/PC
Hardness Of Barrel	70-83 Hsd
Hardness Of Neck	32-45 Hsd
Tensile Strength	Greater Than Or Equal To 350 Mpa
Production Format	Casting And Forging
Feature	Stable And Wear-resistant
MOQ	Low MOQ
Sample	Accept
OEM & ODM Custom	Accept
The above data is for reference only

Detailed Photos

HIGH WEAR RESISTANCE

Crafted with cutting-edge manufacturing techniques and premium-grade materials, the mill roller boasts exceptional wear resistance. This superior durability effectively shields against the abrasive forces of rolled materials, significantly curbing production expenses by extending the roller's lifespan.

HIGH STRENGTH AND TOUGHNESS

Engineered to exhibit remarkable strength and resilience, the mill roller is designed to withstand the immense pressures and impact loads inherent in the rolling process. This robustness guarantees the operational stability and safety critical to maintaining a smooth and efficient rolling operation.

HIGH-PRECISION PROCESSING

With impeccable processing accuracy and minimal size and shape discrepancies, the mill roller ensures precise control over the rolled material's geometric dimensions. This high level of precision not only enhances product quality but also ensures uniformity across the production line.

GOOD THERMAL STABILITY

Exhibiting outstanding thermal stability, the mill roller is engineered to withstand high-temperature rolling environments without succumbing to thermal deformation or cracking. This resilience ensures consistent and reliable rolling performance under demanding thermal conditions.

FAQ

Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.

Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.

Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.

Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.

Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.

Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.