Tungsten Carbide Mill Roll
Mill rolls are the vital workhorses and essential tools of any rolling mill, causing continuous plastic deformation of metal with finesse and precision. Comprised of three integral components—the roller body, roller neck, and shaft head—each part plays a crucial role. The roller body, characterized by its smooth cylindrical or meticulously grooved surface, is the heart of the metal rolling process. Meanwhile, the roller neck connects seamlessly with the bearing, channeling rolling forces to the frame via the bearing seat and pressing apparatus. Lastly, the transmission end shaft head integrates flawlessly with the gear seat, effectively transmitting the motor's rotational torque to the roller, ensuring optimal performance.
Indispensable in steel rolling production, mill rolls are the unsung heroes, their primary mission being the plastic deformation of metal billets through pressure application, thus reshaping their form and dimensions. During this transformative rolling process, a synergy of friction and pressure ensues between the roller and the material. This dynamic interaction propels the material through the roller gap, driven by the roller itself, effectuating the metamorphosis from raw billet to consummate finished product.
Over time, the relentless exertion on mill rolls leads to inevitable wear and tear, necessitating rigorous maintenance and scrutiny. This vital upkeep involves thorough cleaning and meticulous surface inspections, all aimed at detecting and rectifying damage promptly, thereby ensuring the roller's uninterrupted and flawless operation.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge technology and premium materials, our mill rollers boast exceptional wear resistance. These superior rollers withstand the rigors of rolled material abrasion, effectively reducing production costs while extending operational longevity.
HIGH STRENGTH AND TOUGHNESS
Our mill rollers are engineered with remarkable strength and resilience, capable of withstanding the immense pressures and impact loads encountered during rolling. This robust durability ensures unwavering stability and safety throughout the entire rolling process.
HIGH-PRECISION PROCESSING
Achieving high processing accuracy, our mill rollers are masterpieces of minimal size and shape deviations. They enable precise control over the geometric dimensions and shapes of rolled materials, enhancing product quality consistency to new heights.
GOOD THERMAL STABILITY
Designed for excellence in thermal stability, our mill rollers remain steadfast against thermal deformation and cracking, even under the intense conditions of high-temperature rolling, thereby ensuring consistent and stable rolling performance.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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