Tungsten Carbide Mill Roll
Mill rolls are the fundamental workhorses on the rolling mill, responsible for imparting continuous plastic deformation to metal materials. Comprising three integral sections—roller body, roller neck, and shaft head—the roller body takes center stage. This portion actively engages in the rolling process with its perfectly smooth or finely grooved cylindrical surface. The roller neck, securely nestled in bearings, adeptly transmits rolling force to the frame via the bearing seat and pressing device. Meanwhile, the transmission end shaft head efficiently connects to the gear seat through the connecting shaft, seamlessly conveying the motor's rotational torque to the roller.
In the realm of steel rolling production, mill rolls are indispensable components, pivotal for the transformation of metal billets. By exerting pressure, they masterfully induce plastic deformation, altering both shape and dimensions. During this crucial process, friction and pressure engage in a dynamic dance between the roller and rolled material, propelling the material through the roller gap. This orchestrated motion, driven by the roller, metamorphoses billets into finished products with precision and finesse.
Mill rolls endure considerable wear and damage throughout their operational life, necessitating regular maintenance and diligent inspection. This maintenance regimen includes the meticulous cleaning and examination of roller surfaces, ensuring that any damage is promptly detected and repaired. Such care is paramount to maintaining the roller's optimal functionality and seamless operation.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
With cutting-edge manufacturing techniques and top-tier materials, the mill roller boasts phenomenal wear resistance. This exceptional durability effectively combats the wear imposed by rolled materials, significantly curbing production costs and extending the roller's lifespan.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, the mill roller exhibits unparalleled strength and remarkable toughness. It is engineered to withstand the tremendous pressure and impact loads encountered during the rigorous rolling process, ensuring both the stability and safety of operations.
HIGH-PRECISION PROCESSING
Crafted with immaculate precision, the mill roller showcases minimal size and shape deviations, enabling precise control over the geometric dimensions and shape of rolled materials. This meticulous attention to detail significantly enhances the consistency and quality of the final product.
GOOD THERMAL STABILITY
Exhibiting exemplary thermal stability, the mill roller is resilient against thermal deformation and thermal cracking, even under high-temperature rolling conditions. This steadfast performance ensures continuous, stable rolling results, maintaining impeccable quality throughout.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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