Crafted with precision, our high-quality Tungsten Carbide Rolls boast an impressive hardness range of 70-83 Hsd. Designed for maximum efficiency, these rolls feature a substantial barrel length of up to 1.2 meters and are composed of high, medium, or low nickel variants, making them ideal for robust industrial applications.
Tungsten Carbide Rolls
The rolls are the pivotal working components and essential tools on the rolling mill, responsible for inducing continuous plastic deformation in metals. They are intricately constructed of three integral parts: the roller body, roller neck, and shaft head. At the core of this assembly, the roller body performs the vital task of metal rolling with its smooth cylindrical or expertly grooved surface. The roller neck is securely housed in bearings, efficiently transmitting the rolling force to the supportive framework through the bearing seat and pressing device. Meanwhile, the transmission end shaft head plays a crucial role in connecting to the gear seat via the connecting shaft, thereby effectively conveying the motor's rotational torque to the roller.
An indispensable component in the steel rolling industry, rolls effectively fulfill their primary role by plastically deforming metal billets through applied pressure, which adeptly alters their shape and dimensions. Throughout the rolling procedure, a harmonious blend of friction and pressure is generated between the roller and the material, propelling the material through the narrow roller gap. Consequently, this seamless process facilitates the transformation from billet form to the finished product.
To maintain peak performance, rolls inevitably require periodic maintenance and inspection due to wear and potential damage. This maintenance regimen encompasses diligent cleaning, thorough surface inspections, and timely repairs of any detected damage, thereby ensuring optimal roller operation and longevity.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Employing cutting-edge manufacturing techniques and premium materials, our rollers exhibit remarkable wear resistance, effectively withstanding abrasion from the rolled materials. This not only extends the roller lifespan but also significantly lowers production costs, enhancing overall operational efficiency.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, our rollers possess both high strength and exceptional toughness, enabling them to endure the immense pressure and impact loads encountered during the rolling process. This ensures a stable, safe, and reliable rolling operation, safeguarding your manufacturing investments.
HIGH-PRECISION PROCESSING
With precision at its core, the roller is meticulously processed to achieve high accuracy, minimal size, and shape discrepancies. This precision allows for exact control over the geometric size and shape of the rolled material, thereby elevating the quality consistency of the final product to new heights.
GOOD THERMAL STABILITY
Our rollers excel in thermal stability, robustly resisting thermal deformation and cracking even under daunting high-temperature rolling conditions. This exceptional stability ensures consistent performance, maintaining the integrity of the rolling process without compromise.
![Tungsten Carbide Roll for Heavy-Duty Mill Roll and Casting Parts](//www.micstatic.com/athena/img/transparent.png)
![Tungsten Carbide Roll for Heavy-Duty Mill Roll and Casting Parts](//www.micstatic.com/athena/img/transparent.png)
![Tungsten Carbide Roll for Heavy-Duty Mill Roll and Casting Parts](//www.micstatic.com/athena/img/transparent.png)
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.