Tungsten Carbide Mill Roll
Mill rolls are the indispensable driving force behind metal transformation in rolling mills, designed to induce continuous plastic deformation of metal. Crafted with precision, each roll comprises three essential parts: the roller body, roller neck, and shaft head. The roller body, with its smooth cylindrical or grooved surface, is the heart of the rolling process, coming into direct contact with metal. The roller neck, embedded in the bearing, is crucial for transmitting the rolling force to the frame via the bearing seat and pressing device. Meanwhile, the transmission end shaft head connects seamlessly to the gear seat, channeling the motor's rotational torque to the roller, ensuring smooth and efficient operation.
In the realm of steel rolling production, mill rolls stand as the indispensable cornerstone. They are engineered to flawlessly apply pressure and plastically deform metal billets, reshaping them into desired dimensions. This transformative journey from billet to finished product is powered by the friction and pressure that arise between the mill rolls and the material. As the material is expertly driven through the roller gap, the rolls work meticulously to deliver the impeccable final product.
To ensure unparalleled performance and longevity, mill rolls require meticulous maintenance and regular inspections. Maintenance tasks are vital, including the thorough cleaning and inspection of roller surfaces. Early detection and repair of any damages are paramount to maintaining the seamless operation of the rollers, safeguarding against unexpected downtime.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Our mill rollers are crafted using cutting-edge manufacturing technology and premium-grade materials, offering unbeatable wear resistance. This superior durability effectively minimizes wear from the rolled materials, significantly cutting down production costs and boosting operational efficiency.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, our mill rollers boast remarkable strength and resilience. These characteristics enable them to withstand enormous pressures and impact loads during rolling, ensuring a stable and secure rolling process, even under the most demanding conditions.
HIGH-PRECISION PROCESSING
Precision is at the core of our mill rollers, which feature exceptional processing accuracy. With minimal size and shape errors, they allow for meticulous control over geometric dimensions and the form of rolled materials, enhancing the consistent quality of the final products.
GOOD THERMAL STABILITY
Our mill rollers exhibit extraordinary thermal stability, effectively resisting thermal deformation and cracking even under high-temperature rolling conditions. This durability ensures consistent and reliable rolling performance, maintaining quality and efficiency throughout.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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