Introducing our premium-grade Tungsten Carbide Roll, crafted with precision to offer an optimum hardness of 70-83 Hsd and a maximum barrel length of 1.2m. Available in high, medium, and low nickel variations, these rolls are engineered for excellence in durability and performance.
Tungsten Carbide Rolls
At the heart of the rolling mill, rolls serve as the pivotal tools driving the seamless and continuous plastic deformation of metals. Comprising three essential components - the roller body, roller neck, and shaft head - each part plays a crucial role in the rolling process. The roller body, with its smooth or intricately grooved surface, is the key participant in the metal rolling. The roller neck fits into the bearing, channeling the rolling force via the bearing seat and pressure device. Meanwhile, the transmission end shaft head connects to the gear seat, transferring the motor's rotational torque to the roller, ensuring efficient and effective operation.
Rolls stand as indispensable components in the realm of steel rolling production. Their primary role involves applying pressure to plastically deform metal billets, transforming them in shape and size. As rolling progresses, the inevitable friction and pressure between the roller and material forge a path through the roller gap, converting billets into polished finished products with precision.
To maintain peak performance, regular maintenance and thorough inspections are vital for rolls. This includes meticulous cleaning, surface inspections, and prompt damage repairs, ensuring these critical components function smoothly and reliably during each operation cycle.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Our rollers, utilizing cutting-edge manufacturing methods and top-tier materials, boast exceptional wear resistance. This significantly mitigates material wear during rolling, thereby optimizing production efficiency and reducing costs.
HIGH STRENGTH AND TOUGHNESS
Engineered for superior strength and resilience, these rollers are designed to endure immense pressure and impact loads inherent in the rolling process. This ensures unwavering stability and security throughout the production run.
HIGH-PRECISION PROCESSING
Delivering high-precision processing capabilities, our rollers maintain minimal size and shape deviations. They assure precise control over the geometric dimensions and shape of materials, enhancing product consistency and quality across the board.
GOOD THERMAL STABILITY
Exhibiting exceptional thermal stability, these rollers are adept at withstanding high-temperature rolling without succumbing to thermal deformation or cracking, thereby sustaining consistent and reliable rolling performance.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.