Introducing our Premier High Nickel Tungsten Carbide Roll, designed for optimal performance in roller mills with a barrel length up to 1.2m, offering unparalleled hardness in the range of 70-83 Hsd. Engineered with precision to cater to high, medium, and low nickel content requirements, this roll is your go-to solution for enhancing efficiency in your metal processing.
Tungsten Carbide Rolls
Crafted with precision, our rolls serve as the pivotal components in any rolling mill, facilitating seamless plastic deformation of metals. Each roll comprises three integral sections: the roller body, neck, and shaft head. The roller body, with its impeccably smooth or expertly grooved surface, actively engages in the rolling process. Attached to the bearing is the roller neck, which adeptly channels the rolling force to the frame through the bearing seat and pressing device. The transmission end shaft head is deftly linked to the gear seat via the connecting shaft, ensuring the motor's rotational torque is effectively transmitted to the roller, driving the rolling process forward.
Rolls are the unsung heroes of steel rolling production, key to reshaping metal billets with precision. By exerting pressure, they initiate plastic deformation, altering the billet's form and dimensions. During this transformative process, a synergy of friction and pressure between the roller and material occurs, propelling the material through the roller gap. This meticulous interaction culminates in the flawless conversion from billet to finished product, underscoring the roll's essential role in the production line.
The durability of rolls is not infinite; they experience wear and tear with use, necessitating routine maintenance and checks. This crucial upkeep involves meticulous cleaning and inspection of the roller's surface, alongside prompt repair of any detected damages. Such diligence ensures the roller's longevity and uninterrupted operational excellence.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Our rollers, forged with cutting-edge manufacturing technology and premium materials, boast exceptional wear resistance. This resilience not only withstands the abrasive forces of rolled materials but also significantly curtails production costs, providing a cost-effective solution for your operations.
HIGH STRENGTH AND TOUGHNESS
Engineered to exhibit remarkable strength and toughness, our rollers effortlessly endure the immense pressures and impact loads encountered during rolling. This fortitude ensures a stable and secure rolling process, safeguarding both the equipment and the product quality.
HIGH-PRECISION PROCESSING
With exacting processing accuracy, our rollers exhibit minimal size and shape deviations, enabling precise control over the rolled material's geometric dimensions. This precision enhances product quality consistency, ensuring each piece meets your stringent standards.
GOOD THERMAL STABILITY
Our rollers are designed with superior thermal stability, resistant to deformation and cracking even under extreme high-temperature rolling conditions. This attribute ensures consistent and reliable performance, maintaining the integrity of the rolling process.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.