Tungsten Carbide Mill Roll
Mill rolls are pivotal components in rolling mills, essential for inducing continuous plastic deformation in metals. These rolls are comprised of three integral parts: the roller body, roller neck, and shaft head. The roller body, central to the rolling process, features either a smooth or grooved cylindrical surface, engaging directly in the metal forming. The roller neck, housed within bearings, effectively channels rolling forces, stabilizing them onto the frame via the bearing seat and pressing apparatus. Meanwhile, the transmission end shaft head secures connection to the gear seat, seamlessly transmitting motor-induced rotational torque to the roller.
In the realm of steel rolling production, mill rolls stand as an indispensable, cornerstone component. Their fundamental role is to impart plastic deformation upon metal billets, meticulously altering their shape and size through applied pressure. During the rolling phase, friction and pressure mount between the roller and materials, propelling the material through the roller gap and enabling the transition from raw billet to refined finished product.
Mill rolls are subjected to wear and potential damage throughout their operational lifespan, necessitating routine maintenance and rigorous inspection. Maintenance procedures encompass thorough cleaning, detailed surface evaluations, and prompt reparative actions to address any detected damage, ensuring the roller's optimal functionality and uninterrupted performance.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Mill Roll |
Keywords |
Tungsten Carbide Mill Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 Mpa |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge manufacturing techniques and superior materials, the mill roller exhibits exceptional wear resistance. This quality effectively combats wear from rolled materials, substantially lowering production costs while enhancing operational longevity.
HIGH STRENGTH AND TOUGHNESS
Boasting remarkable strength and toughness, the mill roller capably endures the immense pressure and impact loads encountered during rolling processes. This ensures unwavering process stability and safety, safeguarding your investment and production integrity.
HIGH-PRECISION PROCESSING
Engineered with high processing precision, the mill roller demonstrates minimal size and shape discrepancies. This precision enables meticulous control over the geometric dimensions and configurations of rolled materials, significantly enhancing product quality consistency.
GOOD THERMAL STABILITY
Exhibiting commendable thermal stability, the mill roller resists thermal deformation and cracking under high-temperature rolling conditions, maintaining consistent rolling performance and ensuring long-term operational reliability.
![Tungsten Carbide Mill Roll with High Nickel for Optimal Results](//www.micstatic.com/athena/img/transparent.png)
![Tungsten Carbide Mill Roll with High Nickel for Optimal Results](//www.micstatic.com/athena/img/transparent.png)
![Tungsten Carbide Mill Roll with High Nickel for Optimal Results](//www.micstatic.com/athena/img/transparent.png)
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.