Presenting the premium-grade High Nickel Tungsten Carbide Roll, boasting an impressive hardness range of 70-83 Hsd with a maximum barrel length of 1.2 meters. This roll is engineered to cater to High, Medium, and Low Nickel applications, offering unparalleled performance in advanced mill technologies.
Tungsten Carbide Rolls
The essential Rolls are pivotal working components in rolling mills, expertly designed to facilitate the continuous plastic deformation of metals. Each roll is intricately crafted from three distinct parts: the roller body, roller neck, and shaft head. The roller body, a vital component, actively engages in metal rolling with its impeccably smooth cylindrical or precisely grooved surface. The roller neck is nestled in the bearing, channeling the rolling force seamlessly to the frame through both the bearing seat and pressing apparatus. The transmission-end shaft head connects adeptly to the gear seat via the connecting shaft, efficiently transmitting motor rotational torque to the roller.
In the realm of steel rolling production, Rolls are the indispensable, key components. Their principal role is to instigate plastic deformation of metal billets by exerting consistent pressure, sculpting them into new forms and dimensions. The rolling process generates friction and pressure between the roller and the material, driving the material through the roller gap under the roller's impetus, thus achieving the transformation from billet to finished product.
Rolls undergo inevitable wear and potential damage during operation, necessitating regular maintenance and meticulous inspection. Maintenance tasks encompass thorough cleaning and examination of the roller surface and prompt detection and repair of any damage, ensuring seamless roller operation and longevity.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge manufacturing techniques and premium materials, the roller exhibits outstanding wear resistance. It effectively withstands the abrasive forces of rolled materials, significantly reducing production costs and extending operational life.
HIGH STRENGTH AND TOUGHNESS
With remarkable strength and superior toughness, the roller is adept at enduring substantial pressure and impact loads during rolling operations, thereby ensuring process stability and safety.
HIGH-PRECISION PROCESSING
Featuring exceptional processing precision, the roller demonstrates minimal size and shape errors. This accuracy allows for precise control over the geometric dimensions and forms of rolled materials, enhancing product quality consistency.
GOOD THERMAL STABILITY
Exhibiting excellent thermal stability, the roller resists thermal deformation and cracking, even under high-temperature rolling conditions. This stability ensures consistent rolling performance and reliability.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.