Introducing our top-tier High Nickel Tungsten Carbide Roll, boasting an exceptional hardness range of 70-83 Hsd, and available with a maximum 1.2m barrel length. Whether operating under high, medium, or low nickel conditions, this roll exemplifies superior quality and performance in demanding industrial environments.
Tungsten Carbide Rolls – Engineered for Excellence
Rolls are the heart of the rolling mill, instrumental in the seamless transformation of metals through continuous plastic deformation. Comprising the roller body, roller neck, and shaft head, each component plays a critical role: the roller body engages directly with the metal, featuring either a smooth cylindrical or intricately grooved surface. The roller neck, secured within the bearing, channels the rolling force to the frame, facilitated by the bearing seat and pressing device. Finally, the transmission end shaft head connects seamlessly to the gear seat through a robust connecting shaft, efficiently transmitting the motor's rotational torque to the roller.
As an indispensable key component in steel rolling production, rolls primarily function to plastically deform the metal billet with precise pressure, transforming its shape and dimensions. Throughout the transformational journey from billet to finished product, the adept application of friction and pressure ensures that the material glides through the roller gap, driven by the rolling power, culminating in a product of superior precision and quality.
To maintain peak performance, regular maintenance and thorough inspection of rolls are essential. This involves meticulous cleaning and detailed surface inspections, promptly addressing and repairing any damage to secure the roller's optimal operation and extend its lifecycle.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE – Endurance Redefined
Crafted using state-of-the-art manufacturing techniques and premium materials, this roller exhibits outstanding wear resistance, expertly counteracting the abrasions from rolled materials. Such resilience translates to significant reductions in production costs, enhancing economic efficiency.
HIGH STRENGTH AND TOUGHNESS – Built to Withstand
These rollers are engineered with exceptional strength and robust toughness, designed to endure the formidable pressure and impact loads encountered during the rolling process. This unwavering durability ensures a stable and secure rolling operation, safeguarding your production line.
HIGH-PRECISION PROCESSING – Accuracy at Its Finest
With meticulous high-precision processing, our rollers exhibit minimal size and shape discrepancies, enabling the precise control over the geometric dimensions of rolled materials. This precision elevates the consistency and quality of the final product, meeting even the most exacting standards.
GOOD THERMAL STABILITY – Consistent Under Heat
Exhibiting superior thermal stability, our rollers resist thermal deformation and cracking, even under the intense conditions of high-temperature rolling. This steadfast performance assures reliable and stable operation throughout the rolling process.
![High Nickel Tungsten Carbide Roll for Advanced Industrial Casting](//www.micstatic.com/athena/img/transparent.png)
![High Nickel Tungsten Carbide Roll for Advanced Industrial Casting](//www.micstatic.com/athena/img/transparent.png)
![High Nickel Tungsten Carbide Roll for Advanced Industrial Casting](//www.micstatic.com/athena/img/transparent.png)
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.