Presenting the premium-grade Tungsten Carbide Roll, boasting an impressive hardness of 70-83 Hsd and a maximum barrel length of 1.2 meters. Available in high, medium, and low nickel variations, this roll is engineered to deliver unmatched reliability for your mill operations.
Tungsten Carbide Rolls
Rolls are the indispensable core components of a rolling mill, serving as both the workhorse and the tool that incessantly molds metal through plastic deformation. Each roll comprises three essential segments: the roller body, the roller neck, and the shaft head. The roller body, positioned centrally, partakes directly in the metal rolling process, presenting either a smooth cylindrical or a groove-textured surface. Anchored within bearings, the roller neck adeptly transfers the rolling force to the mill frame via the bearing seat and the pressing apparatus. Meanwhile, the transmission end shaft head, ingeniously connected to the gear seat via the connecting shaft, seamlessly channels the motor's rotational torque to power the roller.
In the realm of steel rolling production, rolls are an irreplaceable cornerstone component. Their principal role is to exert transformative pressure on the metal billet, instigating plastic deformation that alters the billet's shape and dimensions. As the metal passes through the roller gap, propelled by friction and pressure, it undergoes a metamorphosis from billet to completed product, testament to the rolls' engineering prowess.
Rolls endure inevitable wear and potential damage throughout their operational lifespan, necessitating routine maintenance and inspection to uphold functionality. This includes diligent cleaning and surface inspections, with a keen focus on early detection and prompt repair of any damage, thereby ensuring the seamless operation of the roller.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with state-of-the-art manufacturing techniques and superior-grade materials, the roller showcases outstanding wear resistance. This capability significantly mitigates the wear inflicted by rolled materials, effectively curtailing production expenses.
HIGH STRENGTH AND TOUGHNESS
Designed with notable strength and resilience, this roller capably withstands the immense pressure and impact loads encountered during the rolling process, assuring both stability and safety throughout operations.
HIGH-PRECISION PROCESSING
Exemplifying high precision in processing, the roller maintains minimal size and shape deviations, enabling precise control over the geometric dimensions of rolled materials. This precision enhances product quality consistency.
GOOD THERMAL STABILITY
Exhibiting excellent thermal stability, the roller resists thermal deformation and cracking under extreme high-temperature rolling conditions, ensuring consistent and stable performance during rolling operations.
![Tungsten Carbide Roll with High Nickel for Reliable Mill Roll Use](//www.micstatic.com/athena/img/transparent.png)
![Tungsten Carbide Roll with High Nickel for Reliable Mill Roll Use](//www.micstatic.com/athena/img/transparent.png)
![Tungsten Carbide Roll with High Nickel for Reliable Mill Roll Use](//www.micstatic.com/athena/img/transparent.png)
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.