Tungsten Carbide Mill Roll
Mill rolls are the heart and driving force of any rolling mill operation, responsible for the continuous plastic deformation of metals. Crafted from three integral components: the roller body, roller neck, and shaft head, they ensure seamless metal processing. The roller body, the central component, directly engages in the rolling of metal with its smooth or grooved cylindrical surface. The roller neck fits snugly into the bearing, transferring the rolling force to the mill frame through the bearing seat and pressing device. Meanwhile, the transmission end shaft head connects to the gear seat, channeling the motor's rotational torque to the roller, facilitating smooth and efficient operation.
Indispensable to the steel rolling process, mill rolls are instrumental in imparting pressure to plastically deform metal billets, altering their shape and size with precision. As the roller applies pressure, friction and force develop between the roller and the material, enabling the billet to pass through the roller gap effortlessly. This dynamic interaction transforms billets into refined finished products, showcasing the roll's critical role in production.
To ensure optimal performance and longevity, regular maintenance and inspection of mill rolls are essential. This involves meticulous cleaning and surface inspections, coupled with prompt damage detection and repairs. Such proactive maintenance guarantees the smooth, efficient operation of the rollers, reducing downtime and enhancing productivity.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Employing state-of-the-art manufacturing techniques and superior materials, our mill rollers boast extraordinary wear resistance. This robust durability effectively combats wear from rolled materials, leading to substantial reductions in production costs and extending the roller's operational life.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, our mill rollers exhibit immense strength and exceptional toughness. They adeptly withstand substantial pressure and impact loads encountered during rolling, ensuring unwavering stability and safety throughout the rolling process.
HIGH-PRECISION PROCESSING
Crafted with high-precision processing, our mill rollers exhibit minimal size and shape deviations. This meticulous accuracy ensures precise control over the geometric size and shape of rolled materials, significantly enhancing the quality consistency of the final product.
GOOD THERMAL STABILITY
Designed to excel under high-temperature conditions, our mill rollers possess remarkable thermal stability. They resist thermal deformation and cracking, maintaining consistent rolling performance even under intense heat, ensuring reliability and efficiency in any environment.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
Audited Supplier 
){kind=link}