Premium Quality Tungsten Carbide Roll: Ranges from 70-83 Hsd with a Maximum Barrel Length of 1.2m. Available in High, Medium, and Low Nickel Variants for Optimal Versatility.
Tungsten Carbide Rolls
Rolls serve as the pivotal working components and crucial tools within the rolling mill, facilitating the seamless continuous plastic deformation of metal. These rolls are structurally comprised of three essential parts: the roller body, the roller neck, and the shaft head. The roller body is the central segment of the roller involved in the metal rolling process, featuring a smooth, cylindrical, or intricately grooved surface. The roller neck is housed within the bearing, effectively transmitting the rolling force to the frame through the bearing seat and pressing device. The transmission end shaft head is engineered to connect with the gear seat via the connecting shaft, thereby transferring the motor's rotational torque to the roller, ensuring efficient operation.
An indispensable component in the realm of steel rolling production, rolls play a primary role in plastically deforming metal billets by exerting pressure, effectively altering their shape and size. During the intricate rolling process, both friction and pressure are generated between the roller and the material being rolled. This allows the material to traverse through the roller gap, driven by the roller itself, transforming raw billets into high-quality finished products.
Rolls invariably experience wear and damage during operation. To ensure consistent performance, regular maintenance and inspection are vital. This maintenance involves thorough cleaning and examination of the roller's surface, with swift detection and remediation of any damages, thereby sustaining the roller's optimal functioning.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
EXCEPTIONAL WEAR RESISTANCE
Crafted from cutting-edge manufacturing technology and superior materials, the roller exhibits outstanding wear resistance. This capability effectively mitigates the wear caused by rolled materials, significantly reducing production costs and enhancing longevity.
SUPERIOR STRENGTH AND TOUGHNESS
Designed with remarkable strength and resilience, the roller is engineered to withstand substantial pressure and impact loads generated during the rolling process. This ensures the stability and safety of operations, offering reliable performance under rigorous conditions.
PRECISION-ENGINEERED PROCESSING
With high processing accuracy, the roller minimizes size and shape discrepancies, ensuring precise control over the geometric dimensions and shape of rolled materials. This precision enhances the quality consistency across products.
SUPERIOR THERMAL STABILITY
Engineered for excellent thermal stability, the roller resists thermal deformation and cracking under high-temperature rolling conditions, maintaining consistent and stable rolling performance for optimal productivity.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.