Introducing our premium High Nickel Tungsten Carbide Roll, boasting an impressive hardness range of 70-83 Hsd with a maximum barrel length of 1.2 meters. Perfectly crafted for superior performance in high, medium, and low-intensity applications.
Tungsten Carbide Rolls
Rolls are the heart of the rolling mill, meticulously designed to induce continuous and precise plastic deformation of metal. Comprising three integral parts—the roller body, roller neck, and shaft head—these components work in harmony to ensure peak functionality. The roller body, central to rolling operations, features a smooth, cylindrical or expertly grooved surface for optimal metal shaping. The roller neck, nestled within the bearing, channels the rolling force directly to the frame aided by the pressing device, ensuring seamless force transmission. The shaft head at the transmission end, ingeniously connects to the gear seat via the connecting shaft, facilitating the robust transfer of motor torque to the roller for efficient operation.
Rolls are pivotal in steel rolling, serving as the crucial elements that plastically deform metal billets with precision and pressure, transforming them into desired shapes and sizes. During rolling, the roller and material engage in a dynamic interplay of friction and pressure, propelling the material through the roller gap. This process efficiently metamorphoses billets into pristine finished products, showcasing the roller's essential role in driving production excellence.
To maintain peak performance, rolls require diligent maintenance and regular inspection. This includes thorough cleaning, meticulous surface inspections, and prompt repairs of any detected damage, guaranteeing the roller's impeccable operation and longevity.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Each roller is crafted using pioneering manufacturing techniques and superior materials, endowing it with exceptional wear resistance. This robust design effectively mitigates material wear and contributes to significant production cost savings.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, the roller boasts unparalleled strength and remarkable toughness. It capably withstands immense pressures and dynamic impact loads encountered during rolling, upholding stability and safety throughout the process.
HIGH-PRECISION PROCESSING
Featuring impeccable processing precision with minimal size and shape errors, the roller ensures precise control over the geometric dimensions of the rolled material. This precision enhances product quality consistency to meet the highest standards.
GOOD THERMAL STABILITY
The roller's outstanding thermal stability is engineered to withstand high-temperature conditions, minimizing risks of thermal deformation and cracking. This ensures the roller maintains consistent performance under intense rolling scenarios.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.