High Nickel Tungsten Carbide Mill Roll for Enhanced Wear Resistance

• Customization: Available
• Condition: New
• Certification: CE, RoHS, GS, ISO9001
• Model NO.: High Nickel Tungsten Carbide Mill Roll
• Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
• Customized: Customized
• Material: Alloy
• Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
• Product Name: High Nickel Tungsten Carbide Mill Roll
• Keywords: Tungsten Carbide Mill Roll
• Type: Casting Parts
• Size: Customized
• Lettering: Customized
• Barrel Length: Max 1.2 Meters
• Single Weight: Max 10 Tons/PC
• Hardness of Barrel: 70-83 Hsd
• Hardness of Neck: 32-45 Hsd
• Tensile Strength: Greater Than or Equal to 350 MPa
• Production Format: Casting and Forging
• Feature: Stable and Wear-Resistant
• MOQ: Low MOQ
• Sample: Accept
• OEM & ODM Custom: Accept
• Transport Package: Standard Packaging or Customized
• Specification: Standard specifications or customized
• Origin: Fujian, China
• Production Capacity: 50000pieces/Year

Product Description

Product Description

Tungsten Carbide Mill Roll

Mill rolls are the essential working components and invaluable tools of the rolling mill, playing a pivotal role in the continuous plastic deformation of metals. Comprising three integral parts: the roller body, roller neck, and shaft head, they efficiently transform metal profiles. The central roller body, equipped with either a polished cylindrical or intricately grooved surface, actively engages in shaping metals. It is firmly supported by the roller neck, which seats into the bearing, adeptly channeling rolling forces to the frame through the bearing seat and pressing mechanisms. Meanwhile, the transmission end shaft head seamlessly connects to the gear seat via a connecting shaft, transferring the motor's rotational energy to the roller with precision.

Mill rolls are a vital component in the steel rolling industry, indispensable for their role in inducing plastic deformation in metal billets. By exerting precise pressure, they alter the billets' shape and dimensions with expert precision. During this transformative process, the friction and pressure between the roller and material are carefully regulated, allowing the material to glide through the roller gap. This mechanism efficiently drives the conversion from raw billet to high-quality finished product, ensuring exceptional results with each roll.

To ensure longevity and optimal performance, mill rolls require meticulous maintenance and routine inspections. This maintenance protocol includes thorough cleaning and detailed examination of roller surfaces, allowing for the timely detection and remediation of any damages. Such proactive measures guarantee the roller's smooth operation, ensuring seamless functionality and avoiding unexpected downtimes.

Product Parameters

SPECIFICATION
Product Name	High Nickel Tungsten Carbide Mill Roll
Keywords	Tungsten Carbide Mill Roll
Type	Casting Parts
Size	Customized
Lettering	Customized
Barrel Length	Max 1.2 Meters
Single Weight	Max 10 Tons/PC
Hardness Of Barrel	70-83 Hsd
Hardness Of Neck	32-45 Hsd
Tensile Strength	Greater Than Or Equal To 350 Mpa
Production Format	Casting And Forging
Feature	Stable And Wear-resistant
MOQ	Low MOQ
Sample	Accept
OEM & ODM Custom	Accept
The above data is for reference only

Detailed Photos

HIGH WEAR RESISTANCE

Featuring cutting-edge manufacturing techniques and premium-grade materials, the mill roller boasts unparalleled wear resistance. This superior quality allows it to withstand the abrasive nature of rolled materials effectively, significantly curbing production costs by prolonging the roller's operational life.

HIGH STRENGTH AND TOUGHNESS

Engineered for ultimate durability, the mill roller exhibits remarkable strength and resilience, adept at enduring the immense pressure and impact loads experienced during the rolling process. This robustness assures not only the stability but also the safety of the entire rolling operation, minimizing the risk of operational interruptions.

HIGH-PRECISION PROCESSING

Boasting exceptional processing precision, the mill roller minimizes size and shape discrepancies, enabling precise control over the geometric specifications of rolled materials. This high level of accuracy enhances product quality consistency, delivering superior outcomes with each production cycle.

GOOD THERMAL STABILITY

With outstanding thermal stability, the mill roller remains resilient under high-temperature rolling conditions, resisting thermal deformation and cracking. It consistently maintains stable rolling performance, even in the most demanding thermal environments, ensuring reliability and efficiency in production.

FAQ

Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.

Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.

Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.

Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.

Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.

Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.