Tungsten Carbide Mill Roll
Mill rolls are the essential components and driving forces on the rolling mill, tasked with imparting continuous plastic deformation to metal. They are intricately constructed from three vital parts: the roller body, roller neck, and shaft head. The roller body, positioned centrally, is pivotal for rolling metal and features either a smooth cylindrical or a meticulously grooved surface. The roller neck is adeptly seated in the bearing, channeling the rolling force seamlessly to the frame via the bearing seat and pressing device. At the transmission end, the shaft head is thoughtfully linked to the gear seat by a connecting shaft, ensuring flawless transmission of motor-generated rotational torque to the roller.
Mill rolls are irreplaceable cornerstones in the realm of steel rolling production. Their primary role is to apply pressure, plastically deforming the metal billet, thereby altering its shape and dimensions. Throughout the rolling process, a synergy of friction and pressure emerges between the roller and the material, propelling the material through the roller gap as the roller drives it, effecting the remarkable transformation from raw billet to polished finished product.
Mill rolls endure inevitable wear and potential damage during operation, necessitating regular maintenance and rigorous inspection. Maintenance involves thorough cleaning and inspection of the roller surface, along with timely detection and repair of any damage. Such diligence is crucial to ensuring the rollers function optimally and continuously.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Our mill rollers, crafted with precision using cutting-edge manufacturing technologies and premium materials, boast exceptional wear resistance. This quality empowers them to effectively combat wear from rolled materials, significantly reducing production costs and enhancing durability.
HIGH STRENGTH AND TOUGHNESS
Designed for superior performance, the mill rollers exhibit remarkable strength and resilience, capable of withstanding immense pressure and impact loads during rolling. This robustness ensures the rolling process's stability and safety, even under the most demanding conditions.
HIGH-PRECISION PROCESSING
Engineered with high processing precision, our mill rollers exhibit minimal size and shape deviations, allowing meticulous control over the geometric dimensions and shape of rolled materials. This precision enhances product quality consistency, meeting rigorous industry standards.
GOOD THERMAL STABILITY
Our mill rollers display excellent thermal stability, resisting thermal deformation and cracking under intense high-temperature rolling conditions, thus maintaining consistent and reliable rolling performance throughout their service life.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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