Tungsten Carbide Mill Roll
Mill rolls stand as the pivotal workhorses within rolling mills, seamlessly orchestrating continuous plastic deformation of metal. Comprising three essential components: the roller body, roller neck, and shaft head, each plays a critical role. The roller body - central to metal transformation - features a flawlessly smooth cylindrical or strategically grooved surface. Meanwhile, the roller neck, securely nested within the bearing, channels rolling forces to the frame via the bearing seat and pressing device. At the transmission end, the shaft head seamlessly connects to the gear seat, deftly transferring the motor's rotational torque to the roller.
Mill rolls are the unsung heroes in steel rolling production, crucial for transforming metal billets with precision. By exerting pressure, they artfully reshape billets, altering their form and dimensions. Throughout the rolling process, a dance of friction and pressure unfolds between the roller and material, propelling the material through the roller gap. This intricate ballet, driven by the roller, culminates in the remarkable metamorphosis from billet to finished product.
To ensure the enduring performance of mill rolls, regular maintenance and vigilant inspection are vital. This encompasses a thorough cleaning and meticulous examination of the roller's surface, facilitating early detection and swift repair of any damage. Such diligence guarantees the seamless operation and longevity of the roller, safeguarding the integrity of the entire rolling process.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Mill Roll |
Keywords |
Tungsten Carbide Mill Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 Mpa |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge technology and premium materials, the mill roller boasts exceptional wear resistance. This resilience adeptly withstands the abrasive forces of rolled materials, significantly slashing production costs while maintaining operational efficiency.
HIGH STRENGTH AND TOUGHNESS
Designed for robustness, the mill roller exhibits formidable strength and remarkable toughness. It effortlessly endures the immense pressure and impact loads encountered during rolling, ensuring unparalleled stability and safety throughout the process.
HIGH-PRECISION PROCESSING
Precision is the hallmark of the mill roller, with minimal size and shape discrepancies. This high processing accuracy guarantees precise control over the geometric dimensions and shape of rolled materials, elevating product quality consistency to new heights.
GOOD THERMAL STABILITY
Engineered for excellence, the mill roller excels in thermal stability, resisting deformation and thermal cracking even under high-temperature rolling conditions. This capability ensures unwavering rolling performance, maximizing productivity and quality.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.