Revel in the excellence of our High-quality rolls, presenting a formidable hardness of 70-83 Hsd. With a maximum barrel length of 1.2m, these rolls are crafted using high, medium, and low nickel tungsten carbide, ensuring top-tier durability and performance you can trust.
Tungsten Carbide Rolls
Elevate your rolling mill operations with our exceptional rolls, meticulously designed as the primary working tools that inflict continuous plastic deformation on metals. The rolls are an engineering marvel, comprising three essential parts: the roller body, roller neck, and shaft head. The centerpiece, the roller body, engages directly in the metal rolling process with its impeccably smooth cylindrical or expertly grooved surface. The roller neck seamlessly fits into the bearing, transferring the rolling force to the frame via the bearing seat and pressing device. Meanwhile, the transmission end shaft head is expertly connected to the gear seat through the connecting shaft, adeptly conveying the motor’s rotational torque to the roller.
Rolls are the cornerstone of steel rolling production, playing a pivotal role in transforming metal billets by applying precision pressure to induce plastic deformation, altering their shape and size. During this transformative process, the interaction between the roller and the material generates friction and pressure, guiding the material through the roller gap under the roller's drive, skillfully converting billets into finished products.
Regular maintenance and meticulous inspection are crucial to prolong the lifespan of rolls, which are subject to wear and damage during operation. Maintenance involves a comprehensive cleaning and inspection routine of the roller surface, promptly identifying and repairing any damage to ensure the roller operates efficiently and reliably.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with advanced manufacturing techniques and premium materials, this roller boasts exceptional wear resistance, effectively fending off wear from rolled materials to significantly reduce production costs.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, this roller exhibits remarkable strength and outstanding toughness, effortlessly enduring the substantial pressure and impact loads of the rolling process. It guarantees unrivaled stability and safety in your operations.
HIGH-PRECISION PROCESSING
Achieve perfection with our roller that offers high processing precision, minimal size, and shape errors, allowing you to accurately control the geometric dimensions and shapes of rolled materials. This precision enhances product quality consistency dramatically.
GOOD THERMAL STABILITY
Designed to excel under high-temperature conditions, our roller showcases remarkable thermal stability, resisting thermal deformation and cracking. It maintains stable and reliable performance throughout the rolling process.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.