Tungsten Carbide Mill Roll
Mill rolls are the essential working components and pivotal tools of the rolling mill, expertly designed to induce continuous plastic deformation in metal. These rolls consist of three integral sections: the roller body, the roller neck, and the shaft head. The roller body, featuring a sleek cylindrical or intricately grooved surface, is the central element that engages in the metal rolling process. The roller neck is securely installed within the bearing, channeling the rolling force seamlessly to the frame via the bearing seat and pressing device. Meanwhile, the transmission end shaft head links to the gear seat through the connecting shaft, efficiently conveying the motor's rotational torque to the roller with precision.
Mill rolls stand as an indispensable cornerstone in the realm of steel rolling production. Their primary role is to apply pressure, skillfully inducing plastic deformation in metal billets, thus transforming their shape and size. During the dynamic rolling process, friction and pressure naturally arise between the roller and the material, enabling the material to traverse the roller gap under the roller's drive, facilitating the metamorphosis from billet to finished product with seamless efficiency.
As with any critical component, mill rolls are subject to wear and potential damage through usage, necessitating regular maintenance and inspection. Maintenance practices entail meticulous cleaning and thorough examination of the roller's surface, ensuring timely detection and repair of any damage incurred. This diligent maintenance is crucial for guaranteeing the roller's optimal operation and longevity.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge manufacturing technology and superior-quality materials, the mill roller exhibits exceptional wear resistance. This remarkable durability effectively counters the abrasive wear of rolled materials, consequently reducing production costs and enhancing operational efficiency.
HIGH STRENGTH AND TOUGHNESS
Boasting high strength and remarkable toughness, the mill roller is adept at withstanding the immense pressure and impact loads experienced during the rolling process. This robust resilience ensures the rolling process remains stable and safe, even under extreme conditions.
HIGH-PRECISION PROCESSING
The mill roller is engineered with exceptional processing precision, marked by minimal size and shape errors. This high accuracy enables precise control over the geometric dimensions and shape of the rolled material, elevating the quality consistency of the products to new heights.
GOOD THERMAL STABILITY
Exhibiting outstanding thermal stability, the mill roller resists thermal deformation and cracking even under rigorous high-temperature rolling conditions. This stability ensures consistent rolling performance, maintaining product integrity and operational reliability.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
Audited Supplier 
){kind=link}