Tungsten Carbide Mill Roll
Mill rolls are the indispensable core components in a rolling mill, responsible for imparting continuous plastic deformation to metal workpieces. Comprising primarily of three essential sections - the roller body, roller neck, and shaft head - each part plays a critical role in the rolling process. The roller body, which boasts a smooth cylindrical or expertly grooved surface, is the central component actively involved in the metal rolling. The roller neck is crucial, as it resides within the bearing, transmitting powerful rolling forces to the frame via the bearing seat and pressing device. Meanwhile, the transmission end shaft head is ingeniously designed to connect with the gear seat through a connecting shaft, effectively channeling the motor's rotational torque directly to the roller.
As a pivotal element in the steel rolling industry, mill rolls facilitate the transformation of metal billets by applying precisely calibrated pressure to induce plastic deformation, thus altering the billet's shape and size. During this sophisticated operation, friction and pressure are meticulously generated between the roller and the material being rolled. This interaction ensures that the material is smoothly guided through the roller gap, driven by the roller itself, culminating in the evolution from raw billet to a refined finished product.
To maintain optimal performance, mill rolls are subject to wear and potential damage, necessitating regular maintenance and inspection. This critical upkeep involves thorough cleaning and meticulous examination of the roller’s surface, alongside prompt detection and repair of any damage. Such diligent maintenance ensures the roller's seamless operation and longevity, safeguarding the rolling process's consistency and efficiency.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge technology and superior materials, this mill roller boasts outstanding wear resistance, effectively withstanding the abrasive forces of rolled materials. This not only enhances durability but also significantly reduces production costs, making it a premium choice for industrial applications.
HIGH STRENGTH AND TOUGHNESS
Engineered for exceptional strength and remarkable toughness, the mill roller is designed to endure immense pressures and impact loads encountered during rolling operations. This ensures both stability and safety throughout the process, attesting to its superior construction and reliability.
HIGH-PRECISION PROCESSING
With unparalleled precision in processing, this mill roller exhibits minimal size and shape deviations, ensuring exact control over the geometric dimensions of rolled materials. This precision not only enhances the final product’s quality consistency but also ensures premium standards in every application.
GOOD THERMAL STABILITY
Exhibiting excellent thermal stability, this mill roller is expertly crafted to resist thermal deformation and cracking even under extreme high-temperature rolling conditions. This ensures consistent performance and reliability, preserving the integrity of the rolling process with ease.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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