Introducing our premium-grade High Nickel Tungsten Carbide Mill Roll, boasting a remarkable hardness range of 70-83 Hsd and accommodating up to 1.2m in barrel length. Designed to meet the demands of heavy-duty roller operations, this roll is available in high, medium, and low nickel variations, ensuring versatility and efficiency.
Tungsten Carbide Rolls
In the realm of rolling mills, the roll plays a pivotal role as the primary working component, driving continuous plastic deformation of metals. Comprising three essential segments — the roller body, neck, and shaft head — each part is crucial for optimal performance. The roller body, centrally positioned, engages directly with the metal, featuring either a smooth or grooved cylindrical surface. The roller neck is strategically housed within a bearing, channeling the rolling force to the frame, supported by a bearing seat and pressing apparatus. Meanwhile, the shaft head, at the transmission end, seamlessly integrates with the gear seat via a connecting shaft, facilitating the motor's rotational torque to propel the roller.
Rolls are fundamental to the steel rolling process, serving as the key mechanism for inducing plastic deformation in metal billets through applied pressure. This transformative journey alters the billet's shape and size, with friction and pressure exerted between the rollers and material. As the material is maneuvered through the roller gap, driven by the roller’s force, it transitions from a billet to a precision-finished product.
To ensure long-lasting performance and efficiency, regular maintenance and inspection of rolls are imperative. This includes meticulous cleaning and thorough surface inspections to promptly identify and repair any damage, safeguarding seamless roller operations and consistent production output.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge manufacturing technology and superior materials, this roller excels in wear resistance, effectively withstanding the abrasive challenges posed by rolled materials. This durability not only enhances operational longevity but also significantly reduces production costs.
HIGH STRENGTH AND TOUGHNESS
Engineered for strength and resilience, our roller can expertly endure the substantial pressure and impact loads experienced during rolling. This robustness ensures unwavering stability and safety throughout the rolling process, even under extreme conditions.
HIGH-PRECISION PROCESSING
Precision is paramount, and our roller exemplifies this with exceptional processing accuracy. Featuring minimal size and shape deviations, it guarantees precise control over the geometric dimensions and form of the rolled material, elevating product consistency and quality.
GOOD THERMAL STABILITY
Built for high-temperature resilience, our roller boasts excellent thermal stability, resisting deformation and cracking even under intense heat conditions. This capability ensures reliable performance and consistent rolling outcomes.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.