Introducing our premium-grade High Nickel Tungsten Carbide Roll, boasting a remarkable hardness range of 70-83 Hsd and a maximum barrel length of 1.2m. Perfectly engineered for precision milling applications, it suits high, medium, and low nickel content needs.
Tungsten Carbide Rolls
Rolls are the heart and soul of any rolling mill, serving as the indispensable tools that facilitate the ongoing transformation of metal through plastic deformation. These crucial components consist of three primary sections: the roller body, roller neck, and shaft head. At the core is the roller body, the central region actively engaged in metal rolling, characterized by its sleek, smooth cylindrical or intricately grooved surface. The roller neck, strategically seated in bearings, plays a pivotal role in channeling rolling forces directly to the mill's frame via the bearing seat and pressing device. Meanwhile, the transmission end shaft head seamlessly connects to the gear seat through a robust connecting shaft, efficiently transmitting the motor's rotational torque to the roller, ensuring flawless operation.
In the realm of steel rolling, rolls are indispensable, performing the vital task of plastically metamorphosing metal billets through the power of applied pressure, thereby redefining their shape and dimensions. During rolling, the dance between friction and pressure unfolds between the roller and the material under transformation, enabling the material to glide through the roller gap, driven by the roller's force, culminating in the exquisite transformation from raw billet to pristine finished product.
Rolls inevitably face wear and tear over time, necessitating regular maintenance and thorough inspections. This essential upkeep includes meticulous cleaning, detailed surface inspections, and timely repairs to any detected damage, all to guarantee the roller's seamless and efficient operation.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing techniques and superior materials, our rollers exhibit outstanding wear resistance, effectively combating the abrasive nature of rolled materials. This durability translates into significant reductions in production costs.
HIGH STRENGTH AND TOUGHNESS
Our rollers boast exceptional strength and resilience, capable of withstanding the immense pressures and impact loads inherent in the rolling process. This ensures not only the rollers’ longevity but also the stability and safety of the entire rolling operation.
HIGH-PRECISION PROCESSING
Exemplifying high precision in processing, our rollers exhibit minimal size and shape errors. This precision allows for meticulous control over the geometrical dimensions and configurations of rolled materials, enhancing product quality consistency.
GOOD THERMAL STABILITY
Our rollers are engineered for superior thermal stability, remaining resistant to thermal deformation and cracking even under intense high-temperature rolling conditions. This ensures consistent and reliable rolling performance.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.