Tungsten Carbide Mill Roll
Mill rolls serve as the pivotal instruments and active components on rolling mills, key to inducing continuous plastic deformation in metals. These integral tools are composed of three essential parts: the roller body, roller neck, and shaft head. The roller body stands as the central segment of the roller, engaging directly in the metal rolling process, featuring either a sleek cylindrical or intricately grooved surface. The roller neck finds its place within the bearing, channeling the rolling force to the frame through a meticulously designed bearing seat and pressing apparatus. Meanwhile, the transmission end shaft head links seamlessly to the gear seat via a connecting shaft, transmitting the motor's rotational torque efficiently to the roller.
Mill rolls are indispensable components in the steel rolling industry, playing a critical role in plastically deforming metal billets by exerting calculated pressure, thus altering their shape and dimensions. As the rolling process unfolds, friction and pressure intermingle between the roller and the material being rolled, facilitating the material's passage through the roller gap, driven by the roller itself, and enabling the seamless transformation from billet to a finished product.
To maintain optimal functionality, mill rolls require diligent maintenance and regular inspections due to inevitable wear and damage encountered during use. Essential maintenance procedures involve thorough cleaning and meticulous inspection of the roller's surface, along with timely detection and repair of damages, ensuring the roller operates seamlessly and reliably.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with advanced manufacturing techniques and premium materials, the mill roller boasts exceptional wear resistance, adeptly withstanding the abrasion from rolled materials, ultimately contributing to significant reductions in production costs.
HIGH STRENGTH AND TOUGHNESS
Engineered for high strength and superior toughness, the mill roller is designed to endure substantial pressure and impact loads that emerge during the rolling process, thereby guaranteeing the rolling operation's stability and safety.
HIGH-PRECISION PROCESSING
Exhibiting high processing precision, the mill roller minimizes size and shape errors, ensuring precise control over the geometric dimensions and form of rolled materials, thus enhancing product quality consistency.
GOOD THERMAL STABILITY
The mill roller demonstrates outstanding thermal stability, remaining resilient against thermal deformation and cracking even under high-temperature rolling conditions, thereby sustaining consistent and reliable rolling performance.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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