Introducing our premium quality Tungsten Carbide Roll with a 70-83 Hsd hardness, featuring a maximum barrel length of 1.2 meters. Available in High, Medium, and Low Nickel variations, this remarkable roll is engineered for superior performance in heavy industrial applications.
Tungsten Carbide Rolls
Rolls are the essential components on a rolling mill, intricately designed to facilitate the continuous plastic deformation of metals. They consist of three primary sections: the roller body, roller neck, and shaft head. The roller body, with its smooth cylindrical or precisely grooved surface, plays a central role in the rolling of metal. Meanwhile, the roller neck, strategically placed in the bearing, efficiently transmits the rolling force to the frame via the bearing seat and pressing device. At the transmission end, the shaft head seamlessly connects to the gear seat through the connecting shaft, channeling the motor's rotational torque to the roller.
Rolls are pivotal in steel rolling production, serving as the crucial component that applies pressure to plastically deform the metal billet. This essential process alters the billet's shape and size, as friction and pressure between the roller and material drive the transformation from billet to finished product. The material passes through the roller gap under the roller's drive, achieving the desired product evolution.
To ensure the longevity and optimal performance of rolls, regular maintenance and thorough inspection are paramount. Maintenance procedures involve meticulous cleaning and examination of the roller surface, alongside prompt repair of any detected damage. These actions are vital for maintaining the rollers' seamless operation and prolonging their service life.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing techniques and premium materials, this roller exhibits exceptional wear resistance. It effectively combats wear from rolled materials, significantly reducing production costs by extending the roller's service life.
HIGH STRENGTH AND TOUGHNESS
Boasting high strength and robustness, this roller is designed to endure immense pressure and impact loads during the rolling process. It ensures stable and secure operations, underpinning the reliability of the rolling process.
HIGH-PRECISION PROCESSING
This roller stands out with its high processing precision, characterized by minimal size and shape errors. It precisely regulates the geometric dimensions and shape of the rolled material, enhancing the product's quality and consistency.
GOOD THERMAL STABILITY
With commendable thermal stability, this roller is adept at maintaining its integrity under high-temperature rolling conditions. It resists thermal deformation and cracking, ensuring consistent performance and reliability in demanding environments.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.