Tungsten Carbide Mill Roll
Mill rolls stand as the pivotal working components and essential tools within a rolling mill, directly responsible for the continuous plastic deformation of metal. Their intricate composition includes three vital segments: the roller body, roller neck, and shaft head. The roller body, central to the roller, engages directly in rolling metal, boasting either a smooth cylindrical or grooved surface. The roller neck, meanwhile, nestles within the bearing, deftly transmitting rolling forces to the frame via the bearing seat and pressing device. Connecting the transmission end shaft head to the gear seat, the connecting shaft splendidly channels the rotational torque from the motor to the roller, orchestrating a seamless operation.
Mill rolls undeniably fulfill an indispensable role as key components in steel rolling production. Their primary function lies in plastically deforming the metal billet by exerting precise pressure, artistically altering its shape and size. During the rolling process, they generate friction and pressure between the roller and the meticulously rolled material, ensuring the material flows through the roller gap, driven by the roller. This orchestrates a remarkable transformation, morphing billets into finished products with finesse.
During their operational life, mill rolls face inevitable wear and damage, necessitating regular maintenance and thorough inspections. Maintenance routines encompass the meticulous cleaning and inspection of the roller’s surface, alongside timely detection and repair of any damage. Such diligent care ensures that the rollers continue to operate with peak efficiency, safeguarding seamless and uninterrupted performance.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Our mill rollers represent the pinnacle of advanced manufacturing technology paired with premium materials, offering unrivalled wear resistance. They masterfully withstand the relentless wear of rolled materials, significantly slashing production costs.
HIGH STRENGTH AND TOUGHNESS
Crafted with exceptional strength and robust toughness, these mill rollers adeptly endure the immense pressure and impact loads during rolling. This not only guarantees the stability of the rolling process but also fortifies safety measures throughout.
HIGH-PRECISION PROCESSING
Our mill rollers boast extraordinary processing precision, minimizing size and shape discrepancies. This precision enables meticulous control over the geometric dimensions and shapes of rolled materials, enhancing the product's quality consistency.
GOOD THERMAL STABILITY
Exhibiting superb thermal stability, our mill rollers are remarkably resilient, resisting thermal deformation and cracking even under high-temperature rolling conditions. Their steadfast performance ensures stable and consistent rolling outcomes.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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