Tungsten Carbide Mill Roll
Mill rolls serve as the heart of the rolling mill, playing a critical role in shaping and deforming metal through continuous plastic deformation. Comprised of three essential components - the roller body, roller neck, and shaft head - the roll is meticulously designed for optimal performance. The roller body, featuring either a smooth or grooved cylindrical surface, engages directly in the metal rolling process. The roller neck, housed within the bearing, transfers the rolling force seamlessly to the frame via the bearing seat and pressing device. Meanwhile, the shaft head at the transmission end connects to the gear seat through the connecting shaft, effectively transmitting the motor's rotational torque to the roller, ensuring efficient operation.
Mill rolls are an indispensable cornerstone in steel rolling production, executing the vital task of applying pressure to plastically deform metal billets. By altering their shape and size, these rolls facilitate the transformation from billet to finished product. During this intricate rolling process, both friction and pressure arise between the roller and the material, driving the material through the roller gap. This mechanism is powered by the roller's precision-driven rotation, culminating in the flawless metamorphosis of raw billets into refined, finished goods.
As they endure rigorous use, mill rolls are subjected to wear and damage, necessitating regular maintenance and inspection. This crucial upkeep involves systematic cleaning and thorough examination of the roller's surface to promptly identify and repair any damage. Ensuring the roller's impeccable condition, this maintenance is pivotal for the uninterrupted, efficient operation of the rolling process.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing technology and premium materials, this mill roller boasts outstanding wear resistance. It effectively combats the abrasive forces of rolled materials, significantly reducing production costs while enhancing operational longevity.
HIGH STRENGTH AND TOUGHNESS
Engineered to withstand immense pressures and impact loads, this mill roller exemplifies superior strength and toughness. Its robust construction guarantees stability and safety throughout the rolling process, ensuring consistent, high-quality production output.
HIGH-PRECISION PROCESSING
With advanced high-precision processing, this mill roller exhibits minimal size and shape errors, enabling precise control over the geometric dimensions and shape of rolled materials. This precision enhances the consistency and quality of each product, leading to superior outcomes.
GOOD THERMAL STABILITY
Designed for exceptional thermal stability, this mill roller expertly resists thermal deformation and cracking even under high-temperature rolling conditions. Its steadfast performance ensures stable, reliable operation, delivering optimal results every time.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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