Introducing our premium Tungsten Carbide Roll, boasting a stellar quality range of 70-83 Hsd with a maximum barrel length of 1.2 meters. Available in High, Medium, and Low Nickel variants, these rolls are designed to surpass expectations in performance and durability.
Tungsten Carbide Rolls
Rolls serve as the pivotal working components and essential tools on a rolling mill, responsible for inducing continuous plastic deformation in metals. They are intricately composed of three integral parts: the roller body, roller neck, and shaft head. The roller body, the core active section, engages directly in metal rolling, featuring a sleek cylindrical or grooved design. The roller neck is configured to fit into the bearing, efficiently channeling the rolling force to the frame by leveraging the bearing seat and the pressing device. Completing the mechanism, the transmission end shaft head interfaces with the gear seat through a linking shaft, seamlessly transmitting the motor's rotational torque to the roller.
These rolls are fundamental and indispensable components in steel rolling production. Their primary purpose is to exert pressure, plastically deforming metal billets to alter their shape and dimension. As rolling progresses, both friction and pressure are orchestrated between the roller and the material, enabling the material's passage through the roller gap under the roller's propulsion—effectuating a remarkable transformation from billet to finished product.
Recognizing that rolls endure wear and potential damage during operation, regular maintenance and thorough inspection are imperative. This includes meticulous cleaning and surface examination, as well as prompt detection and rectification of any damage, ensuring seamless roller functionality and optimal performance.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
EXCEPTIONAL WEAR RESISTANCE
Crafted with cutting-edge technology and superior materials, our rollers exhibit remarkable wear resistance, effectively countering material wear, and contributing to reduced production costs.
EXTRAORDINARY STRENGTH AND TOUGHNESS
Our rollers are engineered with exceptional strength and resilience, capable of withstanding immense pressure and impact loads during rolling, ensuring a stable and safe rolling process.
PRECISION ENGINEERED
With precision engineering, our rollers achieve minimal size and shape discrepancies, allowing for precise control over the geometric dimensions and form of the rolled material, thereby enhancing product quality consistency.
OUTSTANDING THERMAL STABILITY
Our rollers excel in thermal stability, demonstrating resistance to thermal deformation and cracking, even under high-temperature rolling conditions, thus ensuring uninterrupted and reliable rolling performance.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.