Introducing our top-tier Tungsten Carbide Roll with a Max Barrel Length of 1.2m, featuring a remarkable hardness of 70-83 Hsd. Available in High, Medium, and Low Nickel variants, this product promises unparalleled performance and longevity.
Tungsten Carbide Rolls: Unrivaled in Strength and Efficiency
Rolls form the backbone of any rolling mill operations, serving as the core working components that facilitate the continuous plastic deformation of metals. These rolls consist of three essential parts: the roller body, roller neck, and shaft head. At the heart of the roll, the roller body is the prime participant in the metal rolling process, featuring either a smooth cylindrical or expertly grooved surface. The roller neck, seamlessly installed within the bearing, is crucial for transmitting rolling force to the frame via the bearing seat and pressing device. Meanwhile, the shaft head at the transmission end integrates with the gear seat through a connecting shaft, efficiently conveying the motor's rotational torque to the roller, ensuring seamless operation.
Rolls are vital components in the realm of steel production, indispensable for their role in plastically deforming metal billets. By exerting pressure, they transform billets into desired shapes and sizes. Throughout the rolling process, friction and pressure between the roller and material are essential, enabling the material to traverse through the roller gap. This transformative journey converts billets into finished products, showcasing the roll's critical function.
To maintain optimal performance and extend the lifespan of the rolls, regular maintenance and inspection are paramount. This includes thorough cleaning, surface inspections, and prompt repairs to any detected damage, ensuring the rolls continue to operate smoothly and efficiently.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing techniques and superior materials, our roller boasts exceptional wear resistance. This not only shields it from the abrasive forces of rolled materials but also significantly lowers production costs, making it an economical choice for heavy-duty applications.
HIGH STRENGTH AND TOUGHNESS
Engineered to exhibit high strength and remarkable toughness, the roller endures immense pressure and impact loads experienced during rolling. This ensures the stability and safety of the rolling process, making it a reliable asset in demanding environments.
HIGH-PRECISION PROCESSING
Our roller features exemplary processing precision, with minimal size and shape deviations. This precision allows for meticulous control over the geometric dimensions and shapes of rolled materials, enhancing product quality and consistency.
GOOD THERMAL STABILITY
Designed with outstanding thermal stability, the roller effectively withstands high-temperature rolling conditions without succumbing to thermal deformation or cracking. This robust performance ensures reliable and stable rolling operations, even under intense heat.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.