Tungsten Carbide Mill Roll
Mill rolls are the principal working components and essential tools on the rolling mills that facilitate the continuous plastic deformation of metal. These indispensable tools are primarily comprised of three integral parts: the roller body, roller neck, and shaft head. The roller body, being the central part of the roller, actively participates in rolling the metal with its smooth cylindrical or expertly grooved surface. The roller neck is strategically installed in the bearing and adeptly transmits the rolling force to the frame via the bearing seat and pressing device. The transmission end shaft head connects to the gear seat through the connecting shaft, effectively transferring the rotational torque from the motor to the roller.
Mill rolls are a crucial and indispensable component in steel rolling production, primarily serving the vital function of plastically deforming metal billets through applied pressure, thereby altering their shape and size with precision. During the intricate rolling process, friction and pressure are expertly generated between the roller and the rolled material, allowing the material to seamlessly pass through the roller gap under the roller's guidance, masterfully transforming the billet into a finished product of exacting standards.
Mill rolls, being subject to wear and potential damage during use, necessitate regular and diligent maintenance and inspection. Essential maintenance tasks include the comprehensive cleaning and meticulous inspection of the roller's surface, with timely detection and repair of any damage, ensuring the roller's seamless and optimal operation remains uninterrupted.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted through cutting-edge manufacturing technology and utilizing superior materials, the mill roller exhibits remarkable wear resistance. This exceptional capability allows it to effectively withstand the wear from rolled materials, thus significantly reducing production costs while maintaining efficiency.
HIGH STRENGTH AND TOUGHNESS
Demonstrating extraordinary strength and resilience, the mill roller can endure the immense pressure and impact loads generated during the rolling process, ensuring both the stability and safety of operations remain uncompromised.
HIGH-PRECISION PROCESSING
Exhibiting high processing accuracy, the mill roller maintains minimal size and shape errors, enabling precise control over the geometric size and shape of the rolled material. This precision enhances the quality consistency across products, meeting the highest standards.
GOOD THERMAL STABILITY
Featuring outstanding thermal stability, the mill roller skillfully resists thermal deformation and cracking under high-temperature rolling conditions, thereby maintaining stable and reliable rolling performance throughout.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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