Presenting our exceptional Tungsten Carbide Roll featuring a versatile Nickel composition, ranging from High, Medium to Low Nickel. This top-tier roll boasts a remarkable hardness of 70-83 Hsd and supports a maximum barrel length of 1.2m, making it the ultimate choice for efficient and long-lasting industrial applications.
Tungsten Carbide Rolls
Rolls are pivotal components and core tools within a rolling mill, facilitating the seamless, continuous plastic deformation of metal. Structurally, a roll comprises three integral parts: the robust roller body, the roller neck, and the transmission shaft head. The roller body, the central section, actively engages in the metal rolling process, adorned with either a smooth cylindrical or intricately grooved surface. Meanwhile, the roller neck is securely fitted within the bearing, channeling the rolling force effortlessly to the frame via the bearing seat and pressing apparatus. At the transmission end, the shaft head is meticulously linked to the gear seat through a connecting shaft, efficiently conveying the motor's rotational torque directly to the roller.
In the dynamic world of steel rolling production, rolls serve as indispensable, key components. Their primary role is to induce plastic deformation in the metal billet by exerting substantial pressure, thereby transforming its form and dimensions. Throughout the rolling operation, an interplay of friction and pressure emerges between the roller and the material, propelling the material through the roller gap under the roller's impetus, thereby achieving the metamorphosis from a raw billet to a polished finished product.
To ensure optimal performance and longevity, rolls undergo inevitable wear and potential damage during usage. Thus, implementing a regime of regular maintenance and meticulous inspection is crucial. Maintenance activities encompass cleaning and thoroughly examining the roller's surface, promptly identifying and addressing any damage to guarantee the roller's seamless operation.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge manufacturing techniques and supreme materials, this roller exhibits unparalleled wear resistance, adeptly combating material wear and significantly curtailing production expenses.
HIGH STRENGTH AND TOUGHNESS
Exuding high strength and remarkable toughness, the roller can effortlessly endure the colossal pressure and impact loads characteristic of the rolling process, ensuring unwavering stability and safety throughout operations.
HIGH-PRECISION PROCESSING
Exemplifying high processing precision, the roller maintains minimal size and shape discrepancies, enabling precise control over the geometric dimensions and form of the rolled material, thereby enhancing product quality consistency.
GOOD THERMAL STABILITY
Engineered with superior thermal stability, the roller is resilient against thermal deformation and cracking under high-temperature rolling conditions, consistently delivering stable and reliable rolling performance.
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Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.