Tungsten Carbide Mill Roll
Mill rolls are the vital heart and hands of the rolling mill, the dynamic duo that relentlessly reshapes metal through continuous plastic deformation. These integral components are ingeniously designed with three essential parts: the roller body, the roller neck, and the shaft head. The roller body, the heroic middle section, actively engages in shaping metal with its flawlessly smooth cylindrical or intricately grooved surface. The roller neck, a sturdy pillar, anchors itself within the bearing, adeptly channeling the rolling force to the frame via the bearing seat and pressing device. Meanwhile, the transmission-end shaft head artfully connects to the gear seat through the connecting shaft, seamlessly transmitting the motor's rotational torque to the roller, ensuring a symphony of precision in motion.
Mill rolls are the cornerstone of steel rolling production, indispensable in their role. Their majestic function is to apply pressure, inducing plastic deformation in the metal billet, transforming its shape and size with precision. During this transformative rolling journey, friction and pressure arise between the roller and the material, facilitating its passage through the roller gap. This process, driven by the roller's force, elegantly converts billets into finished products, epitomizing the art of reshaping.
In the demanding realm of rolling, mill rolls endure wear and damage over time, necessitating vigilant maintenance and inspection. This meticulous upkeep involves regular cleaning and thorough inspection of the roller's surface. Swift detection and repair of any damage are paramount, ensuring the roller's seamless operation and longevity in the rolling orchestra.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing techniques and top-tier materials, these mill rollers boast unparalleled wear resistance. Their resilience against the rigors of rolling material significantly reduces production costs, offering a cost-effective yet high-performance solution for modern manufacturing.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, these mill rollers exhibit remarkable strength and toughness. Designed to endure immense pressure and impact loads inherent in the rolling process, they ensure not only stability and safety but also a smooth, unyielding rolling experience.
HIGH-PRECISION PROCESSING
With precision at its core, these mill rollers possess exquisite processing accuracy, minimizing size and shape errors. This meticulous control over geometric dimensions and shapes of rolled materials enhances product quality consistency, setting new standards in precision engineering.
GOOD THERMAL STABILITY
Exhibiting impressive thermal stability, these mill rollers resist thermal deformation and cracking even under the extremities of high-temperature rolling. They maintain stable rolling performance, ensuring reliability and excellence in every turn.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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