Presenting our top-tier Tungsten Carbide Roll crafted with precision and excellence, featuring a remarkable hardness range of 70-83 Hsd and a maximum barrel length of 1.2 meters. This versatile roll is available in high, medium, and low nickel variants, promising robust performance and longevity for your heavy industrial applications.
Tungsten Carbide Rolls
Our tungsten carbide rolls are the quintessential components of rolling mills, meticulously designed for the continuous plastic deformation of metal. Comprising three vital parts—the roller body, roller neck, and shaft head—each segment plays a critical role. The roller body, with its smooth cylindrical or expertly grooved surface, engages directly in metal rolling. The roller neck ensures seamless transmission of rolling force, channeling it through the bearing seat and pressing device to the frame. Meanwhile, the transmission end shaft head, ingeniously connected to the gear seat via a connecting shaft, flawlessly transmits the motor's rotational torque to the roller, ensuring efficient operations.
Rolls are the indispensable heart of steel rolling production. By applying pressure, they transform metal billets through plastic deformation, altering their shape and dimensions. During this transformative process, the interaction between the rolls and the material creates friction and pressure, driving the material through the roll gap. This pivotal role in morphing billets into finished products underscores the rolls' critical function in manufacturing.
Regular maintenance and inspection are paramount to prolong the life and performance of rolls, which endure wear and damage over time. Maintenance involves thorough cleaning, meticulous inspection of the roller surface, and prompt repair of any detected damage, all to ensure smooth and efficient rolling operations.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted utilizing cutting-edge manufacturing techniques and superior-grade materials, our rollers boast exceptional wear resistance. This inherent durability effectively combats the wear inflicted by rolled materials, significantly reducing production expenses and enhancing efficiency.
HIGH STRENGTH AND TOUGHNESS
Engineered for excellence, our rollers exhibit impressive strength and resilience, capable of withstanding immense pressures and impact loads typical in rolling processes. This robustness guarantees not only process stability but also ensures operational safety at all times.
HIGH-PRECISION PROCESSING
Our rollers are masterpieces of high-precision processing, characterized by minimal size and shape deviations. This precision allows for meticulous control over the geometric dimensions and shapes of rolled materials, thereby elevating product quality and consistency across the board.
GOOD THERMAL STABILITY
With outstanding thermal stability, our rollers excel under high-temperature conditions, resisting thermal deformation and cracking. This attribute guarantees sustained performance and reliability, making them ideal for prolonged high-temperature rolling operations.
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Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.