Experience the pinnacle of precision with our high-quality High Nickel Tungsten Carbide Roll, featuring a remarkable hardness range of 70-83 Hsd and a robust maximum barrel length of up to 1.2 meters. Tailored for high, medium, and low nickel content applications, this roll is engineered to meet the demands of precision casting with unmatched efficiency.
Tungsten Carbide Rolls
At the heart of the rolling mill, rolls are the pivotal components responsible for transforming metal through continuous plastic deformation. Constructed from three essential parts: the roller body, roller neck, and shaft head. The roller body, with its sleek cylindrical or expertly grooved surface, engages in the crucial rolling of metal. The roller neck anchors into the bearing, channeling rolling force to the frame via the bearing seat and pressing apparatus. Meanwhile, the transmission end shaft head integrates with the gear seat through a connecting shaft, seamlessly transmitting motor torque to the roller.
Rolls are vital in the steel rolling production line, playing a critical role in reshaping metal billets through applied pressure, altering their form and dimensions. As the roller and material engage, friction and pressure propel the material through the roller gap, driven by the roller itself. This sophisticated process metamorphoses billets into perfectly finished products, delivering exceptional precision and quality.
Despite their durability, rolls are susceptible to wear and damage over time, necessitating regular maintenance and thorough inspections. Effective upkeep includes meticulous cleaning, surface examination, and prompt repairs to any detected damages, ensuring the roller continues to operate at optimal functionality without disruptions.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing techniques and premium materials, our roller boasts exceptional wear resistance. This high-performance feature significantly reduces material abrasion, effectively minimizing production costs while enhancing operational longevity.
HIGH STRENGTH AND TOUGHNESS
Built for resilience, the roller exhibits impressive strength and toughness, capable of withstanding the enormous pressures and impact loads inherent in the rolling process. This ensures unwavering stability and safety throughout the manufacturing cycle.
HIGH-PRECISION PROCESSING
Our roller guarantees superior processing precision, with minimal size and shape discrepancies. This level of accuracy allows for meticulous control over the geometric dimensions and shapes of the rolled material, enhancing product quality consistency to a remarkable degree.
GOOD THERMAL STABILITY
Equipped with outstanding thermal stability, our roller remains resilient against thermal deformation and cracking under high-temperature rolling conditions. This ensures consistent rolling performance and reliability, even in the most demanding environments.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.