Introducing our High-Quality Tungsten Carbide Roll with an impressive hardness range of 70-83 Hsd and a maximum barrel length of 1.2 meters. This exceptional roll is available in High, Medium, and Low Nickel variations, making it a versatile and indispensable tool for your rolling mill operations.
Tungsten Carbide Rolls: Elevate your production efficiency with these superior rolling components, crafted for durability and precision.
Rolls are the essential working parts and tools on the rolling mill that induce continuous plastic deformation of metal. Each roll comprises three integral parts: the roller body, roller neck, and shaft head. The roller body, centrally located, engages directly in the metal rolling process with its smooth, cylindrical or grooved surface. The roller neck is crucial for bearing installation, transmitting rolling forces to the mill's frame through the bearing seat and pressing device. The transmission end shaft head connects seamlessly to the gear seat via the connecting shaft, effectively conveying the motor's rotational torque to the roller, ensuring smooth and efficient operation.
Rolls are indispensable key components in steel rolling production, primarily tasked with plastically deforming metal billets through applied pressure, altering both shape and size. During rolling, friction and pressure between the roller and the rolled material are pivotal. The material traverses the roller gap, driven by the roller itself, facilitating the transformation from billet to finished product. This process is integral to achieving desired product specifications and structural integrity.
Rolls face wear and tear over time, necessitating diligent maintenance and inspection. Regular care includes cleaning and inspecting the roller surface and promptly identifying and repairing any damage. This ensures the roller's optimal functioning and prolongs its operational life, safeguarding against unforeseen downtime and maintaining production efficiency.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE: Our rolls are crafted with cutting-edge technology and premium materials, offering superior wear resistance to withstand the rigors of rolling processes and reduce overall production costs.
The roller employs advanced manufacturing techniques and top-tier materials, showcasing remarkable wear resistance. This ensures minimal wear from the rolled material, optimizing cost efficiency and longevity.
HIGH STRENGTH AND TOUGHNESS: Engineered for high strength and remarkable toughness, our rolls withstand immense pressure and impact loads during the rolling process, ensuring continuous operation stability and safety.
With exceptional strength and toughness, our rollers endure the substantial pressures and impact loads encountered during rolling, maintaining stability and safety throughout the process.
HIGH-PRECISION PROCESSING: Our rolls are processed with high precision, exhibiting minimal size and shape deviations, enabling accurate control over the geometric dimensions and shapes of rolled materials, thus enhancing product quality consistency.
Engineered for precision, these rolls feature high processing accuracy with minimal size and shape errors, allowing precise control over the geometric dimensions of rolled materials and consistently improving product quality.
GOOD THERMAL STABILITY: Our rolls exhibit outstanding thermal stability, resisting thermal deformation and cracking under high-temperature rolling, thus maintaining consistent rolling performance.
Boasting excellent thermal stability, these rollers resist thermal deformation and cracking even under intense high-temperature conditions, ensuring stable and reliable rolling performance.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.