Tungsten Carbide Mill Roll
Mill rolls are the core components of a rolling mill, designed to bring about the continuous plastic transformation of metal. Constructed from three primary elements - the roller body, roller neck, and shaft head - these rolls are integral to the rolling process. The roller body serves as the pivotal middle section, featuring either a sleek cylindrical or specifically grooved design vital for rolling. The roller neck, carefully nestled within the bearing, efficiently channels the rolling force to the frame, thanks to the bearing seat and pressing device. Meanwhile, the transmission end shaft head seamlessly interfaces with the gear seat, translating motor-generated rotational torque directly to the roller, ensuring precision and reliability.
In the realm of steel rolling production, mill rolls stand as indispensable components. Their primary mission: to apply force and induce plastic deformation in metal billets, altering their shape and dimensions. As the rolling process unfolds, intricate forces of friction and pressure between the roller and material are harnessed, guiding the metal through the roller gap. This expertly orchestrated passage transforms raw billets into finished products, embodying efficiency and craft.
Operational excellence depends on the upkeep of mill rolls, which experience inevitable wear and tear. Regular maintenance and inspection routines are crucial. This encompasses the thorough cleansing and scrutiny of roller surfaces, along with the prompt identification and repair of any damage. Such diligence ensures the roller maintains peak performance and reliability during operations.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge manufacturing techniques and premium materials, the mill roller boasts exceptional wear resistance. This quality equips it to withstand the abrasive interactions with rolled materials, optimizing production efficiency and significantly reducing costs.
HIGH STRENGTH AND TOUGHNESS
Engineered for resilience, the mill roller exhibits high strength and remarkable toughness. It is expertly designed to endure the formidable pressures and impact loads inherent in the rolling process, thereby ensuring stability and safety throughout operations.
HIGH-PRECISION PROCESSING
With precision as its hallmark, the mill roller is meticulously processed to minimize size and shape discrepancies. This accuracy guarantees the precise control of the rolled material's dimensions, enhancing product quality and consistency.
GOOD THERMAL STABILITY
Demonstrating exceptional thermal stability, the mill roller is adept at resisting thermal deformation and cracking, even under high-temperature rolling conditions. This capability ensures sustained performance, maintaining the roller's efficacy in varied thermal environments.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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