Tungsten Carbide Mill Roll
Mill rolls serve as the heart and soul of the rolling mill, performing the pivotal role of inducing continuous plastic deformation in metal. Each mill roll consists of three essential components: the roller body, roller neck, and shaft head. The roller body, a smooth or intricately grooved cylindrical marvel, engages directly in the metal rolling process. Precision-engineered, the roller neck integrates seamlessly into the bearing, channeling the immense rolling force into the frame with unwavering efficiency via the bearing seat and pressing apparatus. The transmission end shaft head, a testament to ingenuity, couples with the gear seat through a connecting shaft, seamlessly translating the motor's rotational torque into the roller's movement.
As an irreplaceable cornerstone in steel rolling production, mill rolls perform the crucial task of plastically reshaping metal billets by exerting calculated pressure, thus transforming their form and dimensions with precision. Throughout this rolling journey, the interplay of friction and pressure between the roller and the material is paramount. This delicate balance facilitates the passage of the material through the roller gap, guided and driven by the roller itself, skillfully converting raw billets into superior finished products.
Due to the demanding nature of their task, mill rolls are subject to wear and degradation, necessitating a regimented schedule of maintenance and inspection. This meticulous care involves not only cleaning and scrutinizing the roller's surface but also the prompt identification and rectification of any damage encountered, ensuring the roller operates at peak performance and reliability.
| SPECIFICATION |
| Product Name |
High Nickel Tungsten Carbide Mill Roll |
| Keywords |
Tungsten Carbide Mill Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 Mpa |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Incorporating state-of-the-art manufacturing techniques and premium materials, the mill roller boasts unparalleled wear resistance, effectively countering the abrasive forces of rolled materials. This formidable resilience translates to reduced production costs, making it a vital asset in any rolling operation.
HIGH STRENGTH AND TOUGHNESS
The robust mill roller showcases remarkable strength and extraordinary toughness, adeptly enduring the significant pressure and impact loads encountered during rolling. This ensures unwavering stability and safety, fortifying the entire rolling process.
HIGH-PRECISION PROCESSING
Crafted with impeccable precision, the mill roller exhibits minimal size and shape deviations, meticulously governing the geometric dimensions and form of the rolled material. This accuracy significantly elevates the product's quality consistency, meeting the highest industry standards.
GOOD THERMAL STABILITY
Engineered for excellence, the mill roller excels in thermal stability, confidently withstanding high-temperature rolling conditions without succumbing to thermal deformation or cracking. This stalwart performance ensures consistent rolling quality and reliability.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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