Tungsten Carbide Mill Roll
Mill rolls are the pivotal working elements in rolling mills, crucial for inducing continuous plastic deformation in metal. They comprise three integral parts: the roller body, roller neck, and shaft head. The roller body, centrally located, is the active part engaging in metal rolling, featuring either a smooth cylindrical or grooved surface. The roller neck is affixed within the bearing, channeling the rolling force through the bearing seat and pressing device to the frame. Conversely, the transmission end shaft head interlocks with the gear seat via the connecting shaft, facilitating the transfer of motor torque to the roller.
Mill rolls are essential to steel rolling manufacture, serving as vital tools that apply pressure to plastically deform metal billets, altering their shape and dimensions. Throughout the rolling process, significant friction and pressure develop between the roller and the material being processed. This interaction propels the material through the roller gap, driven by the roller, facilitating the transformation from raw billet to a refined finished product.
Given their critical role, mill rolls experience wear and damage over time, necessitating routine maintenance and inspection. This maintenance includes thorough cleaning and examining the roller's surface, as well as promptly identifying and addressing any damage to ensure the roller continues to operate efficiently and effectively.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Mill Roll |
Keywords |
Tungsten Carbide Mill Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 Mpa |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted using cutting-edge manufacturing techniques and premium materials, the mill roller exhibits outstanding wear resistance. This resilience effectively mitigates wear from the rolled materials, significantly reducing production costs and enhancing operational longevity.
HIGH STRENGTH AND TOUGHNESS
Our mill roller is engineered with remarkable strength and exceptional toughness, capable of withstanding the immense pressure and impact loads encountered during the rolling process. This durability ensures both stability and safety throughout the rolling operation.
HIGH-PRECISION PROCESSING
Engineered for precision, the mill roller boasts minimal size and shape errors, facilitating precise control over the geometric dimensions and form of rolled materials. This precision enhances the consistency and quality of the final product.
GOOD THERMAL STABILITY
Exhibiting superior thermal stability, the mill roller is resistant to thermal deformation and cracking, even under high-temperature rolling conditions, ensuring consistent performance and reliability in demanding environments.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.