Experience Unmatched Quality with High Nickel Tungsten Carbide Rolls – Featuring an Impressive Hardness of 70-83 Hsd and a Maximum Barrel Length of 1.2m. Designed for Optimal Performance in Precision Mill Roll Manufacturing, These Rolls are Suitable for High, Medium, and Low Nickel Applications.
Precision Tungsten Carbide Rolls
In the realm of modern rolling mills, the high-performance rolls serve as the primary working components that facilitate the continuous plastic deformation of metals. These essential tools consist of three integral parts: the roller body, roller neck, and shaft head. At the core of metal shaping, the roller body carries out the rolling process with its sleek cylindrical or intricately grooved surface. Seamlessly installed within the bearing, the roller neck efficiently transfers rolling forces to the frame through the bearing seat and pressure device. The transmission end's shaft head is adeptly linked to the gear seat via the connecting shaft, ensuring the motor's rotational torque is precisely conveyed to the roller.
In the dynamic landscape of steel production, rolls play a crucial role as indispensable components in the rolling process. Their primary purpose is to induce plastic deformation in metal billets by exerting strategic pressure, thereby modulating their shape and dimensions. As the transformation from billet to finished product unfolds, friction and pressure between the roller and the rolled material manifest, seamlessly guiding the material through the roller gap powered by the roller's drive.
To maintain peak performance and longevity, rolls require regular maintenance and inspection. This critical upkeep involves meticulous cleaning and thorough surface inspection to promptly address and repair any potential damage. Such proactive care ensures the roller's flawless operation and extends its service life, safeguarding your production line's efficiency.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
EXCEPTIONAL WEAR RESISTANCE
Crafted with advanced manufacturing technology and the finest materials, our roller boasts unparalleled wear resistance. This remarkable feature effectively mitigates wear from rolled materials, leading to significant cost reductions and enhanced operational efficiency.
UNRIVALED STRENGTH AND TOUGHNESS
Engineered for excellence, the roller exhibits extraordinary strength and resilience, adeptly withstanding immense pressure and impact loads encountered during the rolling process. This robust construction ensures stability and safety throughout the rolling operations.
PRECISION-ENGINEERED FOR ACCURACY
Our roller is the epitome of precision processing, characterized by minimal size and shape errors. Its high processing accuracy guarantees precise control over the geometric dimensions and shapes of rolled materials, elevating product quality consistency to new heights.
OUTSTANDING THERMAL STABILITY
Designed to excel in high-temperature rolling scenarios, the roller demonstrates excellent thermal stability, significantly reducing risks associated with thermal deformation and cracking. Its robust construction ensures a stable, high-performance rolling operation.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.