Introducing our premium Tungsten Carbide Roll with an impressive hardness range of 70-83 Hsd and a maximum barrel length of 1.2 meters. This remarkable piece is available in High, Medium, and Low Nickel variants, engineered to deliver unparalleled performance.
Tungsten Carbide Rolls
Rolls serve as the core operational components in a rolling mill, instrumental in the continuous plastic deformation of metals. Each roll comprises three essential parts: the roller body, roller neck, and shaft head. The roller body, featuring a sleek cylindrical or grooved surface, is the central portion actively involved in metal rolling. Positioned within the bearing, the roller neck channels the rolling force to the frame via the bearing seat and pressing device. Meanwhile, the shaft head at the transmission end connects seamlessly to the gear seat through the connecting shaft, effectively conveying the motor’s rotational torque to the roller.
Rolls are indispensable in the steel rolling production line, playing a pivotal role in plastically transforming metal billets by applying substantial pressure, thus altering their shape and size. During this process, the interaction between the roller and the material generates friction and pressure, enabling the material to seamlessly pass through the roller gap, facilitating the metamorphosis from billet to finished product.
Being subject to wear and potential damage, rolls necessitate routine maintenance and inspection. This crucial upkeep involves meticulous cleaning, thorough inspection of the roller surface, and swift detection and repair of any damage, ensuring the roller's optimal performance and uninterrupted operation.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted utilizing cutting-edge manufacturing techniques and premium materials, our rollers boast exceptional wear resistance. They are adept at combating wear from rolled materials, significantly curtailing production costs for enhanced economic efficiency.
HIGH STRENGTH AND TOUGHNESS
Engineered for high strength and excellent toughness, these rollers withstand the immense pressure and impact loads encountered during rolling. They guarantee stability and safety, ensuring a seamless rolling process without compromise.
HIGH-PRECISION PROCESSING
Our rollers exemplify high precision processing, exhibiting minimal size and shape errors. This allows for precise control over the geometric dimensions and shapes of rolled materials, enhancing product quality consistency to impeccable standards.
GOOD THERMAL STABILITY
Designed with superior thermal stability, these rollers resist thermal deformation and cracking even under high-temperature rolling conditions, ensuring consistent and reliable rolling performance.
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Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.