Experience superior manufacturing with our high-quality Bainite Ductile Iron Roll, boasting an impressive 67-73 Hsd hardness and a maximum 1.2m Barrel Length. Ideal for high, medium, and low nickel content applications, our rolls set the standard in durability and performance.
Bainite Ductile Iron Roll
Our expertly engineered rolls are crucial components in the rolling mill, designed to impart continuous plastic deformation to metal. Comprised of three integral parts: the roller body, roller neck, and shaft head, each element plays a vital role. The roller body, with its pristine cylindrical or grooved surface, actively engages in the metal rolling process. The roller neck securely fits into the bearing, efficiently channeling the rolling force to the frame via the bearing seat and pressing device. Meanwhile, the shaft head at the transmission end connects seamlessly to the gear seat, transmitting the motor's rotational torque to the roller with precision.
Rolls, essential in steel rolling production, play a pivotal role in transforming metal billets into finished products. By exerting pressure, they plastically deform the billets, altering their shape and size. During this process, friction and pressure work in tandem, enabling the material to traverse the roller gap, driven by the roller, and undergo a remarkable transformation.
To ensure optimal performance and longevity, regular maintenance and inspection of the rolls are imperative. This includes meticulous cleaning, thorough inspection of the roller surface, and timely repairs of any detected damages. Such proactive measures are crucial to maintain the roller's operational efficiency and reliability.
| SPECIFICATION |
| Product Name |
Bainite Ductile Iron Roll |
| Keywords |
Tungsten Carbide Roll |
| Type |
Casting Parts |
| Size |
Customized |
| Lettering |
Customized |
| Barrel Length |
Max 1.2 Meters |
| Single Weight |
Max 10 Tons/PC |
| Hardness Of Barrel |
70-83 Hsd |
| Hardness Of Neck |
32-45 Hsd |
| Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
| Production Format |
Casting And Forging |
| Feature |
Stable And Wear-resistant |
| MOQ |
Low MOQ |
| Sample |
Accept |
| OEM & ODM Custom |
Accept |
| The above data is for reference only |
HIGH WEAR RESISTANCE
Crafted with cutting-edge manufacturing technology and top-tier materials, our rollers excel in wear resistance. They effectively combat material wear, significantly reducing production costs while enhancing efficiency.
HIGH STRENGTH AND TOUGHNESS
Engineered for unparalleled strength and toughness, our rollers endure immense pressure and impact loads during the rolling process, ensuring a stable and secure operation throughout.
HIGH-PRECISION PROCESSING
With exceptional processing precision, our rollers exhibit minimal size and shape errors. This precision allows for meticulous control over the rolled material's geometry, enhancing product consistency and quality.
GOOD THERMAL STABILITY
Our rollers demonstrate remarkable thermal stability, resisting deformation and cracking under high-temperature conditions. This attribute ensures consistent and reliable rolling performance, even in the most demanding environments.
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.
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