Discover the epitome of premium quality with our High Nickel Tungsten Carbide Roll, featuring an impressive hardness range of 70-83 Hsd and a maximum barrel length of 1.2m. Available in high, medium, and low nickel variations, this roll is engineered for excellence in durability and performance.
Tungsten Carbide Rolls
In the heart of every rolling mill operation, rolls serve as the pivotal working components and tools that facilitate the continuous plastic deformation of metal. Structurally, rolls consist of three integral parts: the roller body, roller neck, and shaft head. The roller body's role is crucial as it directly engages in the metal rolling process, boasting either a sleek cylindrical or intricately grooved surface. The roller neck plays a vital role in power transmission, as it is housed in the bearing, channeling the rolling force to the frame through the bearing seat and pressing apparatus. Lastly, the transmission end shaft head is adeptly connected to the gear seat via the connecting shaft, ensuring the smooth transmission of the motor's rotational torque to the roller.
Rolls are undeniably essential components in the steel rolling production line, serving the primary role of inducing plastic deformation in metal billets through applied pressure, thus altering their shape and size. During this transformative rolling process, the interaction between the roller and the rolled material generates friction and pressure, allowing the material to seamlessly traverse the roller gap under the roller's drive. This process achieves the critical transition from billet to a refined finished product.
Due to their critical role, rolls experience wear and damage over time, necessitating routine maintenance and inspections. Maintenance protocols include thorough cleaning, surface inspections, and timely repairs of any detected damage to ensure the rollers operate at peak performance, maintaining the continuity and reliability of the rolling process.
SPECIFICATION |
Product Name |
High Nickel Tungsten Carbide Roll |
Keywords |
Tungsten Carbide Roll |
Type |
Casting Parts |
Size |
Customized |
Lettering |
Customized |
Barrel Length |
Max 1.2 Meters |
Single Weight |
Max 10 Tons/PC |
Hardness Of Barrel |
70-83 Hsd |
Hardness Of Neck |
32-45 Hsd |
Tensile Strength |
Greater Than Or Equal To 350 N/mm2 |
Production Format |
Casting And Forging |
Feature |
Stable And Wear-resistant |
MOQ |
Low MOQ |
Sample |
Accept |
OEM & ODM Custom |
Accept |
The above data is for reference only |
SUPERIOR WEAR RESISTANCE
Constructed with cutting-edge manufacturing techniques and premium-grade materials, our rollers boast exceptional wear resistance. This innovation significantly curtails the abrasion effects from rolled materials, leading to reduced production costs and enhanced operational efficiency.
EXTRAORDINARY STRENGTH AND TOUGHNESS
Our rollers exhibit unmatched strength and resilience, designed to endure the immense pressure and impact loads encountered during the rolling process. This ensures the rolling operations remain stable and secure, safeguarding seamless production flow.
PRECISION ENGINEERED PROCESSING
Our rollers are crafted with high processing precision, minimizing size and shape deviations to masterfully control the geometric dimensions and form of the rolled material, thus elevating the product quality and consistency to new heights.
EXCEPTIONAL THERMAL STABILITY
Engineered for superb thermal stability, our rollers resist thermal deformation and cracking, even under the rigors of high-temperature rolling conditions, ensuring they deliver unwavering and reliable rolling performance.
![High Nickel Tungsten Carbide Roll for Long-Lasting Mill Applications](//www.micstatic.com/athena/img/transparent.png)
![High Nickel Tungsten Carbide Roll for Long-Lasting Mill Applications](//www.micstatic.com/athena/img/transparent.png)
![High Nickel Tungsten Carbide Roll for Long-Lasting Mill Applications](//www.micstatic.com/athena/img/transparent.png)
Q1: How long will you reply after we send the inquiry?
A1: We will reply to you within 1 hour.
Q2: Are you a manufacturer?
A2: Yes, we have been a direct manufacturer of casting rollers for years.
Q3: What fields are casting rollers suitable for?
A3: Mainly suitable for rough rolling, intermediate rolling, and finishing rolling steel production lines of high-speed wire rods, bars, narrow strip steel, medium strip steel, profile steel, and other rolling mills.
Q4: Can you customize different rollers?
A4: Yes, customize different rollers according to your drawings and detailed requirements.
Q5: Can you recommend suitable rollers according to detailed requirements?
A5: Yes, we are happy to recommend rollers for you.
Q6: How to ensure the quality of the rollers?
A6: Multiple inspections to ensure the quality of the products.